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Solar Startup Alta Devices Sets Efficiency Record, Works on New Cell Design

Ucilia Wang, Contributing Editor
March 04, 2013  |  9 Comments

Alta Devices, which engineers solar cells with more exotic materials, has achieved a new efficiency record of 30.8 percent, the Silicon Valley startup said Monday.

The new efficiency bests the company's own former record and shows off the company's new technology that stacks two layers of semiconductors on top of each other in order to boost the cell's performance. This dual-junction design, which involves a layer of gallium arsenide and a layer of indium gallium phosphide, differs from the single-junction cell (just one layer of gallium arsenide) that it's been making.

Alta broke the world record for single-junction gallium arsenide cell when it announced it was able to achieve 28.2 percentin 2011. An efficiency record reflects the best a company can produce, but the average efficiency of what the company is making and shipping to customers is typically lower. Alta is making cells at an average efficiency of 26 percent, said Chris Norris, the company's CEO. He expects the averages to reach 27-28 percent next year.

The company's long-term target is to create multijunciton cells with 38 percent efficiency (under one sun). 

Boosting the cell efficiency is important for reducing costs and squeezing more electricity from the same-size cell. Manufacturers measure their production costs in terms of cents or dollars per watt, so a solar cell with a higher wattage will be cheaper than the one with a lower wattage. And how efficient a cell can convert sunlight into electricity affects the wattage, or the power density of the cell.

Using more efficient cells also means you can get more energy from the same-size array of solar panels. That's good news for large solar projects and rooftop systems, especially when there isn't a lot of space to spare or the price of land is high. The most common solar cells made today use silicon, and SunPower is shipping the most efficient silicon cells today, at 23 percent efficiency.  

First Solar last week said it was able to set a new world record of 18.7 percent for cadmium telluride cells.

Founded in 2007, Alta is using gallium arsenide, which is more expensive than common solar cell materials such as silicon or cadmium telluride. But gallium arsenide contains properties that make it possible to convert a higher percentage of sunlight into electricity. Gallium arsenide is one of a group of semiconductors that researchers turn to when they want to design solar cells that are suitable for space satellites. Solar cells for space are thicker and encased in a rigid protective cover to prevent breakage.

Alta, on the other hand, designs its cells to be ultra thin and flexible. The company is targeting the military, consumer electronics and automotive markets. The cells would, say, cover the wings of a drones or a charger for mobile gadgets.

"We've finally solved a real problem by generating energy that is so much higher than what's produced by traditional flexible solar cells," Norris said.

The company also is exploring the automotive market that has started, though slowly, to embed solar cells on the car's roof to run some of the onboard electronics. For hybrid or all-electric cars, the cells can generate electricity to help keep the battery cool, said Rich Kapusta, Alta's vice president of marketing. The cooling system of a battery system typically continues to run after the car is parked.

Unlike many solar startups,  Alta isn't gunning for the market that assemble cells into panels for installation on the ground or the rooftop of homes and businesses. Alta's cells are more expensive than the silicon version or other common varieties mainly because of the cost of material and the scale of its production -- the company has a 2-megawatt pilot line at its headquarters in Sunnyvale.  The military is more willing to pay a premium for high tech. The consumer electronic accessory makers would value solar cells that can pack a lot of energy into a small area, though at what price point will we see a wide adoption of solar power chargers remains to be seen.

The company plans to start shipping its dual-junction cells later this year, Norris said. The dual-juction cells will use the same equipment that makes the single junciton cells.

He is now raising what he hopes will be a $40 million round and expects to close the round this summer.

Other solar cell makers that are targeting the military and consumer electronics markets include Ascent Solar, which makes the cells with copper, indium, gallium and selenium.

Norris noted that gallium-arsenide cells are able to generate electricity indoors with the lights on. The same can be done by amorphous silicon and organic solar cells, but both aren't nearly as efficient as Alta's cells. Silicon solar cells, on the other hand, is a poor choice for indoor use (silicon cells can produce power, but the voltage is so low that the electronics connected to them wouldn't function). 

9 Comments

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Gary Richardson
Gary Richardson
March 24, 2013
Develop a road-grade version you can drive over and you can charge a premium.
ROMMEL LAGMAN
ROMMEL LAGMAN
March 24, 2013
Everybody talking about efficientcy, cost/watt, specification, technicality etc., etc., etc. but only a few who thinks how to market it, and the marketing focus on projects, we need to change the paradigm, lets look on another market, the consumers market.

If ever Alta Devices can provide a solar device @ the following consumers condition:

Market Price: US$24.95, US$49.95 and US$99.95

Operating Voltage: 4.5Vdc, 6Vdc, 9Vdc, 12Vdc, 24Vdc

Others: Highest Efficiency you can provide, Flexible durable reliable plastic sheets self adhesive

Advice: Lincense the technology to several manufacturers

Do this and you will have your own unique market share or continue your guts and prepare the worst outcome, face the reality of "Bankcrupcy"
Tamer Zaim
Tamer Zaim
March 20, 2013
Nonetheless an interesting article
Tamer Zaim
http://greengrowthenergy.eu/team-2/tamer/
marcus maedl
marcus maedl
March 6, 2013
Thanks,
So we are talking 4" or 5"wafers, of a substrate at what? 10 times the cost?
Ucilia Wang
Ucilia Wang
March 6, 2013
@Marcusmaedl: The substrate is gallium arsenide. Single crystal. Alta Devices' single junction cells are made on gallium arsenide wafers. The dual junction cells will have a layer of indium gallium phosphide on top of gallium arsenide. Here is my tour of the company's pilot production line: http://gigaom.com/2012/02/14/photos-behind-the-scenes-of-alta-devices-solar-pilot-line/
Ucilia Wang
Ucilia Wang
March 6, 2013
@Joel_Fairstein: The new efficiency is Alta Devices' own improvement on gallium arsenide cells. I didn't say it broke the multijunction cell record. Alta Devices' executives say they will be using the same equipment for single-junction cells to make dual-junction cells.
marcus maedl
marcus maedl
March 6, 2013
what is the substrate? If it was some variation of HIT on silicon it would be interesting. Would not hold my breath on anything else standing a chance against standard Si technology with module efficiencies of up to 21% and growing at feedstock prices below $20/kg....
Joel Fairstein
Joel Fairstein
March 6, 2013
Which efficiency record was broken, by the way? Certainly not the multi-junction record, which is around 44%. (It was actually the dual-junction record, but that's not stated in the article). If the single junction record is at 28.2%, does the extra 2.6% in dual-junction efficiency justify the extra costs of the second layer?

"Manufacturers measure their production costs in terms of cents or dollars per watt, so a solar cell with a higher wattage will be cheaper than the one with a lower wattage." I think the author meant to say higher efficiency cells are cheaper to manufacturer per watt. But that assumes there are no required changes in production between lower and higher efficiency cells.
Gary Richardson
Gary Richardson
March 6, 2013
I think that efficiency would be better measured in a spectrum by spectrum comparison to better match a product to the customer's sun exposure. If steps are taken now, then there will be less confusion over the true value a particular technology brings to customers. A chart graphing 390nm to 760nm or whatever range includes all photon capture against 0% to 100%. The charts could also color code by region and season the typical KW/hr*m2 per spectra or however you could do it so that you could do some simple math to calculate what your energy yield would be for your application.

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Ucilia Wang

Ucilia Wang

Ucilia Wang is a California-based freelance journalist who writes about renewable energy. She previously was the associate editor at Greentech Media and a staff writer covering the semiconductor industry at Red Herring. In addition to Renewable...
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