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Can the US Still Meet Its 2022 Biofuels Targets?

As cellulosic biofuels technologies start to deploy — critics and friends ask, 36 billion gallons by 2022, can it still be done? Yep, there's a pathway.

Jim Lane, Biofuels Digest
February 28, 2013  |  6 Comments

In Washington, the US Energy Information Administration released a map and commentary on its website this week — indicating the spread of commercial-scale cellulosic biofuels, while cautioning that "EIA's forecasts and projections to date have proven to be too optimistic, as volumes have been below expectations."

EIA went on to state: “Looking forward, important challenges remain for cellulosic biofuel production. Total production costs for many of these first-of-a-kind projects remain higher than the cost of petroleum-based fuels on both a volumetric and energy-content basis. Cellulosic ethanol also faces the same market and regulatory challenges to increasing its share of the fuel market that is faced by other types of ethanol.”

At the same time, the EIA map detailed the growth of the cellulosic biofuels sector from 20,000 of production in 2012, to 5 million gallons in 2013 and an expected 250 million gallons in nameplate capacity by 2015.

These numbers, while reflecting impressive growth rates, are going to be well short of the original RFS2 targets set back in 2007, which aimed for 1 billion gallons of (ethanol equivalent) capacity by 2013.

Which raises the question — is there any way here on Earth that anyone could develop a scenario under which the advanced biofuels pool could reach anywhere near its 21 billion gallon target by 2022? Critics say no, and have called for a fundamental rethink of the Renewable Fuel Standard — not only in its volumetric targets, but in its mechanisms — in fact, several bills introduced in this Congress and the last have called for outright repeal.

What exactly would a scenario look like under which the advanced biofuels pool could come anywhere near 21 billions gallons — in the face of scale-up challenges, timing problems, capital shortages, the ethanol blend wall, and lack of acceptance of the higher ethanol blends available on the market today (such as E85).

Well, actually, there is one. The key is to look closely at the RFS2 targets — which aim for 21 billion gallons of “Ethanol-equivalent volume” on an energy content basis. Because they have higher energy densities, biobutanol, biodiesel and renewable diesel and gasoline count for a multiple of gallons (1.3. 1.5, 1.7 and 1.5 respectively) when calculating RFS2 compliance.

And, its worth noting that obligated parties have an extra year for compliance under RFS2 rules — meaning that they could hit their targets in 2023 and meet their obligations under RFS2.

How would such a scenario work? Keep in mind, scenarios are scenarios — and in this case we are looking far down the track on early-stage technologies. Some of the companies we mention may come well short of their potential — others could emerge and substantially over-deliver on today’s expectations.

Scenario Time

Here’s one compliance scenario and commentary on the likelihood of each sub-sector target being reached.

Biodiesel. 4 billion gallons by 2022. That’s a stretch target all right — but the sector has been growing fast. Up from sub-500 million gallons a few years back — the NBB is forecasting that the industry’s production is expected to reach as high as 1.5 billion gallons this year, up 50 percent over 2012. At those growth rates, it’s a no-brainer to hit 4 billion gallons — the constraining element is going to be sourcing affordable feedstock. That’s an awful lot of waste oils — though crude jatropha oil is expected to be on world markets at scale by 2022 at prices as low as $99 per barrel — prices that SG Biofuels are consistently affirming.

Biobutanol. 7.5 billion gallons by 2022. In our scenario, we have converted over 50 percent of the US ethanol fleet (which has nearly 15 billion in production capacity). With at least four conversion technologies expected to be available (Green Biologics, Cobalt, Gevo and Butamax) — and with a compelling business case and the ethanol blend wall to consider — the conversion numbers are not themselves all that daunting. Plus, there are more than a dozen plants already in early adopter groups or making the conversion.

Renewable diesel. In our scenario, we looked for as much as 1.5 billion gallons of capacity to be available globally and supplying fuels to the US. Certainly the capacity-building scenario is feasible enough. The industry will complete nearly 800 million gallons in capacity in the 2010-2013 period when Diamond Green Diesel opens later this year. Issues will be acceptance of palm oil as a feedstock, and fuel cost. If affordable jatropha oil indeed comes on the market by 2022 in large quantities, this could well be a no-brainer — and we rate that a toss-up.

Cellulosic ethanol – POET’s network. POET-DSM certainly has the technology now, and says it could install up to 1 billion gallons of capacity in its own network by 2022 — and hopes to add-on 1 billion more through licensing technology to third parties. These numbers are contained in POET’s own long-range plan.

Cellulosic ethanol – others. ZeaChem,, Fulcrum, Bluefire, Beta Renewables, Mascoma, DuPont, Fiberight, INEOS and Abengoa are expected to complete first commercials by 2015. Our 1 billion scenario here would require each of those companies (or others coming along) to build just morth of 100 million gallons in capacity, each, by 2022. That’s 2-4 more projects each, depending on capacity. Certainly that’s do-able. Certainly there’s enough cellulosic feedstock for these kinds of volumes.

Not to mention a scenario like the Sweetwater cellulosic-ethanol option — in which that company supplies renewable cellulosic sugars to be fermented at conventional ethanol refineries. Two customers already signed up there. All comes down to finance.

KiOR cellulosic biofuels. KiOR hopes to build 250 million gallons in capacity by mid-decade in Mississippi alone — in our scenario, we looked for 1 billion gallons from this company. Rob Stone at Cowen & Company has modeled KiOR’s capacity at 2.3 billion gallons by 2022.

Other drop-in diesels. There’s a lot of other companies targeting drop-in fuels — heading for scale by 2022. Sapphire Energy, for example, is aiming for 1 billion gallons by 2025. There’s Cool Planet and Joule Unlimited coming along, too, just to name two closely-followed companies. And Amyris or Solazyme, for example, could be producing fuels to add in to the totals here. Our scenario calls for 1.5 billion gallons by 2022. That would require each of the above-mentioned companies to deliver 300 million gallons in fuel capacity by 2022. That’s do-able — though we may see this sector in particular embracing the joys of high-value chemicals.

Brazilian sugarcane ethanol. Brazilian ethanol counts towards RFS2 totals in the advanced biofuels pool. Brazil is expected to be ramping up capacity and is targeting exports. Another path here might well me added capacity from US ethanol plants, using a combination of sorghum feedstocks and energy from biogas to qualify as an advanced biofuel.

Summing It Up

So, what did we come up with. 8 sub-sectors with stretch targets but no moonshots.

Overall, the scenario requires 11.5 billion gallons of ethanol distribution and 7.5 billion gallons of biobutanol. We see that as fully achievable using the existing E10 blending limits, and a 16 percent waiver in the case of biobutanol. Biodiesel would be blending at just north of 5 percent, and that’s expected to be compliant with what infrastructure will tolerate by then. The remainder come in the form of drop in fuels.

The Bottom Line

RFS2 is a stretch, but feasible. No miracle technologies required — all of the projects cited are well along in their development, and there are no hail-Mary expectations from any of them. It will come down less to construction timelines and more to affordable capital and feedstock.

Those remain big question marks.

This article was originally published on Biofuels Digest and was republished with permission.

6 Comments

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Ruzena Svedelius, AgrD
Ruzena Svedelius, AgrD
March 13, 2013
As long as you and I - through our political representatives - allows renewable organic materials
• burned at waste incineration plant where nutrients goes up in smoke and end up in the toxic ashes or
• is used for thermal gasification without loss of nutrients reported or
• placed in dumps and landfills where it creates problems in the leachate or
• sent by sewage into energy and chemical intensive wastewater treatment plants, where, for example, cost-intensive process sent the most nitrogen to the air for the chemical industry can from the air fix nitrogen in fertilizer and phosphorus remains in the sludge along with all the dangerous substances that we do not want in soil and in the food
- so long will firms using unsustainable systems disturb our environment.
Now that we need to build our way out of the economic crisis, there are outstanding opportunities to employ our time's best researchers, designers, architects, engineers and manufacturers to start the project that creates the best conditions for the microorganisms that perform the conversion from raw materials into valuable and sustainable products. Many new companies and jobs will be created.

You, who value healthy food, want to avoid environmental pollution, and wishing to improve public morals, put pressure on politicians at all the levels!
No public funds - our tax money - should be used for research and development and other support for unsustainable projects.
Require the establishment of local, modern, efficient biogas plants.

I care about both my and others' children and grandchildren.
Do you?

Feel free to visit
http://www.biotransform.eu/wordpress/wp-content/uploads/2010/11/Ramiran-020505-fig2-3-eng.pdf and http://www.biotransform.eu/?page_id=254

* NGO Sthlm 2006 How to reduce our negative impact on climate
** Waste to Energy 2008
Ruzena Svedelius, AgrD
Ruzena Svedelius, AgrD
March 13, 2013
Article lacks information on biogas. It is time to modernize methods and systems for Anaerobic Digestion and think about sustainability. Imagine that all renewable organic materials in residues and wastes can be converted by microorganisms "locally" into two valuable products - biogas and biofertilizers.
Biogas can be converted into electricity or heat or used as fuel for cars. Biofertilizer helps maintain or improve soil fertility and thus is important for plant growth and yield of crops. Biofertilizer contains all of the 16 chemical elements that are essential building blocks of all Earth's plants. Hydrogen (H), carbon (C) and oxygen (O), nitrogen (N), phosphorus (P), potassium (K), calcium (Ca), magnesium (Mg), sulfur (S), manganese (Mn), chlorine (Cl), iron (Fe), zinc (Zn), copper (Cu), boron (B), and molybdenum (Mo) – all may be returned to the cultivation system as efficient as possible.
We need to move towards sustainable society - ecologically (cleaner air, water, soil and healthier food); economically (only company that follows "circular economy" will be profitable while citizens will get cheaper waste management), socially (no need to work in hazardous work environments in waste companies).
John Nistler
John Nistler
March 5, 2013
It appears Mr. Lane believes that transportation is a vacuum where only fossil based fuels will progress into the future. Presently Electric Vehicles are now obtaining 100 mile range at 70 mph. Since the Dept of Transportation presents data showing that 92% of all commutes are under 30 miles round trip, an EV effectively handles standard commuting and extended range EV's can handle 250 miles easily on 5 gallons of fuel.

It has already been demonstrated that installing your own solar PV system you are able to meet all electrical needs including your commute with two Electric Vehicles (both parents working). http://psida.webs.com/apps/photos/photo?photoid=175138838

As this trend continues, less revenue will be available for cellulose related fuels and it will slow overall investment in this area.
David Carl
David Carl
March 1, 2013
Just as you have the ethanol blend wall you have the crack spread wall. A barrel of crude produces gasoline and diesel in a range. If there is a large drop in demand for diesel derived from oil without a similar drop in demand for gasoline derived from oil refineries will have excess diesel and sell it at a lower price. This may well affect the market for renewable diesel. It is important to have a viable market for both renewable gasoline and renewable diesel.
Fred Linn
Fred Linn
March 1, 2013
After the loss of North Africa and the bombing of Ploesti by the Allies in WW2, Germany was left with virtually no petroleum resources at all.

Germany answered with synthetic fuels made from coal and wood. They used the Scholler process to produce alcohol fuels from wood, and the Fischer-Tropsch to produce both alcohol and synthetic diesel fuels.

Germany powered everything from submarine Uboats, to panzer tanks, to the Me-262 Swallow, the world's first operational jet fighter-----even V1 and V2 rockets, using synthetic fuels. Wood was the feedstock of choice for producing fuels. Coal contains contaminants{sulphur primarily} that poisons the catalytic reformation beds, shutting the whole system down. Besides, coal was needed for steel production. Wood contains no sulphur-----and was in plentiful supply due to Allied bombing.

It seems to me that if Germany could switch under wartime conditions---we should be able to do so as well. We are not being bombed 24 hours a day.
terry hallinan
terry hallinan
March 1, 2013
What if biofuels were measured in lbs. or tons? What if sources of supply included such as municipal sewage as well as municipal solid waste?

What if engines ran on most anything that would burn and could get 200 miles/gal in terms of current liquid fuels?

Would there still be a problem meeting 2022 goals?

Science fiction? Pipe dreams?

Hardly.

The U.S. military, most notably the Navy, is looking closely at such energy sources. Occasionally there is a peep behind the high security walls such as DARPA's comically named EATR (Energetic Autonomous Tactical Robot) that FoxNews first immortalized as a corpse-eating battlefield monster and later retracted the libel. DARPA has the engine for the Army robot scout but it is stalled in developing the brain that would allow the robot to feed itself on desiccated vegetation.

But here are some excerpts of an article originally published in a race car magazine from a lengthy professional racing team looking to set a land steam speed record with the all-fuel engine:

>The plan is to hit 200mph, before prepping the car for a 250mph run at Bonneville salt flats in the summer. The new engine will then be fitted with a target of 400mph, nearly three times the current speed. 'The goal is to be above 300mph with it, and if we can go 400, that would be super but that will be a challenge,' says Hoyos.<

http://investorshub.advfn.com/boards/read_msg.aspx?message_id=84678187

One might expect so. There is engineering detail needed to keep the Speed Demon from getting airborne but U.S. Air Force wouldn't mind that.

You were saying about 2022?

Best, Terry

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Jim Lane

Jim Lane

Editor & publisher of Biofuels Digest, the most widely-read biofuels daily and newsletter. The Digest covers producer news, research, policy, policymakers, conferences, fleets and financial news. It is home to the Biofuels Digest Index™,...
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