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DOE Wind Report: 67 Percent Domestic Content in Wind Turbines

Carl Levesque, AWEA
August 20, 2012  |  21 Comments

The U.S. Department of Energy's (DOE) latest annual report for wind power depicts an energy source being threatened by policy uncertainty — yet one that is now conventional, driven by the continuing trends of downward prices and more of the technology's components being made in America.

The DOE Wind Technologies Market Report for 2011 generally tracks with the numbers of AWEA’s Annual Market Report released in the spring. The government report also provides information on such areas as domestic content for wind turbines and the overall cost of wind energy.

Facing looming policy uncertainty beyond 2012, when the wind energy Production Tax Credit is slated to expire, the U.S. remained one of the fastest-growing wind power markets in the world in 2011 — second only to China — according to the report, which was prepared by Lawrence Berkeley National Laboratory. Over 6,800 MW of new wind power capacity were connected to the U.S. grid in 2011. Also tracking with AWEA’s analyses, new wind power installations are widely expected to be substantially higher in 2012 than in 2011.

But the report’s most intriguing numbers, perhaps, don’t involve megawatts. In spite of the PTC uncertainty wreaking havoc on the supply chain, turbine manufacturers continued to move their sourcing activities to the U.S. last year, with 67 percent of the equipment used in U.S. wind power projects now sourced domestically, up a strong 7 percent from the 60 percent threshold hit the previous year and nearly doubling the 35 percent number reported for 2005-2006. That trend is not surprising when considering the 500 U.S. factories now serving the wind industry, as reported in the AWEA report. However, noted Ryan Wiser, staff scientist at Berkeley Lab and co-author of the report, “[B]ehind these positive headline numbers, the domestic wind industry supply chain is currently facing severe pressure, due to uncertain prospects after 2012.” 

That uncertainty is the result of the pending expiration of the PTC. AWEA and the wind energy industry are working full-force to ensure an extension to wind energy’s primary policy driver.

The DOE report noted wind power’s stature as a “credible” source of new generation, comprising about a third of all new U.S. electric capacity additions in 2011, according to the report. During the last five years wind power’s contribution has been 35 percent. Last year’s installations represented $14 billion in new investment, according to the report, which also noted that wind power currently contributes more than 10 percent of total electricity generation in six states (with two of these states above 20 percent), and now provides more than 3 percent of total U.S. electricity supply.

The DOE report, which is available online, also highlighted lower wind turbine prices as well as PPA prices.

This article was originally published in AWEA's Wind Energy Weekly and was republished with permission.

Lead image: Wind turbine assembly via Shutterstock

21 Comments

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ANONYMOUS
March 15, 2013
You people can make all the comments you choose to make, but I live with a wind turbine factory and it's making people sick. Many signed leases but cannot complain due to gag clauses in the contracts they signed after believing representatives from these energy companies. If this is a good thing why are lies being told? Why are they being built near (1000') residential homes? If it's all good there shouldn't be lies but there are many. Corruption is rampant in this industry. My post is not an opinion it's a fact. It's happening in my backyard. Any doubters out there have an open invitation to stay at one of the (no lease) homes included in this wind factory to experience the negative consequences many choose to deny. These companies are bullies, nothing short of.
Penny Melko
Penny Melko
September 4, 2012
@windfarm. It's possible you would never see a dead bird depending on your job and location of the work. Birds collide in the fringe areas where the wild lands meet the turbines often. I'm looking into an area where there is a mountain close to thousands of turbines and 10-20 hawks are being hit every single day near that mountain. Another place dead birds are seen is under utility lines. I photograph them for a record of the kill. Some have heads explode and others are electrocuted.
Penny Melko
Penny Melko
August 28, 2012
@ nick-thielker. Furthermore, the damage by cats is dwarfed by the impact of man on their habitats. Look up into the sky. Do you see flocks of geese, songbirds, eagles anywhere? Probably not. Maybe you see crows or ravens and sparrows but not much more. The reason? They're all dead.
Penny Melko
Penny Melko
August 28, 2012
Who cares if cats or windows kill birds? That is a separate issue. Can you cite one instance where a cat killed a Bald eagle or blew the top off the mountain of their nesting area? When was the last time a cat ran residents out of their homes because of noise, shadow flicker or vibration?
Chris Kapsambelis
Chris Kapsambelis
August 28, 2012
We are not talking about stopping the evolution of clean energy. We are talking about stopping the forced march mandated by states and pushed by government bureaucrats. Far from having a positive impact on the grid, it has a negative impact. Grid engineers have described it as a negative load. That is, it has the same unpredictable characteristics of demand increasing the grid's need for additional firmming capacity. We cannot harvest wind energy anymore that we could harvest river energy before the development of water dams.

If we are really interested in harvesting wind energy, we should be investing in grid scale energy storage systems, using wind to create clean fuels like Hydrogen, or other productive uses that are not sensitive to wind's volatile and unpredictable nature.

It will never work as a direct grid resource. The grid disruption it creates will always negate its claimed clean energy credentials.
Nick Thielker
Nick Thielker
August 28, 2012
Office buildings, picture windows, cats, I could go on. Spelunkers have killed more bats than turbines ever will. Cats have a devastating impact on avian life. Coastal clothes lines kill hundreds of seagulls - who is writing letters for indoor cat laws or anti spelunking legislation? Mass. Audubon, The Union of Concerned Scientists, The Nature Conservancy, The ATC, AMC, and many more NGO's, none of whom are in the back pocket of Evil Big Wind, are all for the Wind Energy Reform Act. There is a very real, well organized anti wind power movement. If you think producing energy without co2's is a bad idea there are lawyers, endless talking points and money available, all being guided by seasoned political consultants. They don't just activate the base, they find those who can be whipped into a frenzy to the point where they ignore all other input and unleash them at meetings giving a very false impression of a grassroots movement - astroturf? It's at least a sod farm. Using the Karl Rove playbook may seem like winning, but ultimately we all just end up divided, angry and unsatisfied. How lucky do you feel? Are you gambling that Bill McKibben is wrong? With enough conservation, hydro, solar, wind, geo thermal, tidal, bike racks and a Manhattan Project for clean energy we just might be able to avoid or soften the impact of a global environmental catastrophic event which is on/over the horizon beyond which this planet will become less and less hospitable to life as we know it. It's insane that here in 2012 we still have such reactionary dark age thinking. Until the silent-invisable-zero-environmental-impact energy comes along, Clean energy must evolve, not be stopped it dead in it's tracks. We are looking for energy that has the most positive impact on the grid with the least negative impact on our planet, on that we can all agree. The wind blows, from which we may perpetually harvest energy without blowing up mountains, to neglect this energy source would be criminal.
Penny Melko
Penny Melko
August 27, 2012
nick-thielker. Prove to me that wind energy is green. I know that in just 1 location that 10-20 hawks are being killed by turbines. Sorry, the price of sacrificing my life lines has become too great. Maybe you won't mind living on a planet that is void of anything but cockroaches and us bad monkeys, but I refuse to allow this to happen. The current destructive method of creating electricity has to stop. Why not stop? Do you really think that the giant companies are going to give up coal mining or drilling for oil? Read the news. It should be your answer.

You must think that we must be nuts to actually care that our wild food sources should be preserved or that farmland should remain intact. Come to Tehachapi and I'll give you a personal tour of the destruction for hundreds of square miles. Open bladed turbines need to go.
Nick Thielker
Nick Thielker
August 27, 2012
We need subsidies, we need a Manhattan Project for renewable energy. I have a new slogan for all you Wind Worriers - Bring On The CO2's! First Reagan ripped out Carter's solar panels, now we have people fighting renewable energy in the name of environmentalism. It's time to purge the movement, clean out our camp and get back to the very real business of ensuring our planet remains hospitable to life as we know it.
Penny Melko
Penny Melko
August 24, 2012
Shadow flicker is NOT being addressed in the Tehachapi Pass. People are altering their windows to stop shadows from coming in the houses. I see the shadow flicker on the hills along the freeway.

An even more significant point regarding the manufacturers and developers that you state "handle" the most serious problems. How about them putting protective grills over those jet sized propeller blades, or assuring that all air traffic is rerouted are the turbines so the red beacons are no longer needed. There are so many in the Tehachapi Pass/Mojave that they can be seen for 70+ miles, all the way to where the 15 freeway is located that goes to Las Vegas. The technology needs to be scrapped. We the people do accept this as a viable energy alternative.
Wind Farm Analytics
Wind Farm Analytics
August 24, 2012
Shadow flicker should never be a problem because we can install control systems to switch the turbine off when it casts a shadow. I have measured local house window positions and turbine positions using GPS and used computer software which calculates the position of the sun in the sky every minute of every year (the path across the sky changes) in order to check whether it is possible that a ray from the sun to a given window can be broken by the passage of the blades and can cast a shadow. Then I have installed a control system in order to switch the turbine off during small periods in the year when this can occur (normally it may be for around 20 minutes a day for a few weeks in the year but this depends on relative positions etc). I have also checked to make sure the system was working correctly once installed and it was fine, no further complaints. These are the lengths we go to in order to install and operate wind turbines in a responsible way. I have to say that there are many complaints which have no merit whatsoever and I believe some are motivated by a mistaken hope that monetary compensation will be paid. I believe some people complain about possible environmental factors because they simply don't like the look of wind turbines which is fair enough but then complain about visual impact and not fictitious noise 10 km away. That is not to deny that genuine well-founded complaints occur - they do and it is important that the wind industry deals with them properly. I must say I have never seen a wind turbine within 300 feet of a residence and that must be a very unusual case. In my work I found most turbines to be well beyond 500m, or more likely 1000m from wind turbines. Just a brief word on whether 2% is significant. Yes it is significant because 2% of a country with 250 million people say would be 5 million. In any case we are working towards 100% so don't worry. In many countries there is significantly more than 2% of energy provided by renewable energy
ANONYMOUS
August 24, 2012
In a free market economy it is irrelevant where the turbine components are produced. If it is cheaper for operators to purchase turbines manufactured overseas then that is a good thing for the domestic operators. Having said that, the commercial wind turbine business is a bit different than other businesses. Due to the large size and weight of commercial turbine components, shipping them overseas can add a large amount of cost. So domestic manufacturing has a cost advantage in that regard.
Penny Melko
Penny Melko
August 23, 2012
@wind-farm-analytics Can you give me an idea what your role is within the wind industry, like construction related, maintenance or other? In Mojave, CA, in the community of Camelot and along Backus Road the turbines are set back from homes to as little as 900 feet, where the residents can feel ground vibration, shadow flicker in the rooms of their homes and literally are being run off their properties with turbines on three sides of them.

At a local meeting the other evening, residents were complaining that the imprint of the circular shadow flicker from the propeller rotation is imprinted on the outside of their homes and other structures. I hadn't heard this before.

There is a "fringe" effect related to bird strikes, fringe being the area where there are not turbines and the area where turbine blades are spinning. I believe that the strikes are occurring along the fringe area rather than deep inside the wind farms. The birds entering the area are struck as they fly in. Hope this makes some sense. (There are also fringe effects where wild lands meet with roads and urban activities.)
Penny Melko
Penny Melko
August 23, 2012
Wind energy is variable to the point that 2 2-tiered dams are proposed in the Tehachapi Mountains to stabilize the grid when the wind doesn't blow. According to calculations it will take more water to fill up the lower reservoir initially than the entire city of Tehachapi uses in an entire year. This doesn't account for evaporation or the introduction of West Nile virus from mosquitoes that will be attracted to the standing water and need for pesticides. The water will be pumped up to the upper reservoir using the grid for electricity. This makes no sense.
Sherry Hellmuth
Sherry Hellmuth
August 23, 2012
wind isn't delivering any significant amounts--oh I guess you think 2% is significant.
Chris Kapsambelis
Chris Kapsambelis
August 23, 2012
@ WFA: What you fail to understand is that wind energy penetration on the grid adds to the burden of managing variability. Currently only a fraction of a grid's resources are used for firming variable demand, which is largely predictable. For wind energy penetrations of 30% or more, practically all of the remaining grid resources will need to be employed in this service.

The alternative would be to allow wind energy curtailment as a means of variable control. Unfortunately, that would further reduce the already low capacity factor of wind making wind energy economically unsustainable.
Wind Farm Analytics
Wind Farm Analytics
August 23, 2012
Chris, I agree that we need more energy storage and without that the variability of wind is a difficulty. However, electricity grids are used to managing variability anyway because those nuclear power stations have a habit of breaking down every so often and there is variation on the demand side in any case. That is why renewable hydroelectric energy is so useful because you can turn it on when needed. Regarding your point about fossil fuel back up capacity - having capacity available is clearly not the same as using it. Seeing as wind energy is now delivering substantial energy into many electric grids around the world then it is plainly obvious that this energy no longer needs to be supplied by non-renewable generators. People are utilising wind and solar and hydro energy more and more. Most of us are happy about that because our children do not need to breathe the pollution from thermal plants.
Wind Farm Analytics
Wind Farm Analytics
August 23, 2012
There are plenty of rare earth materials for mining in the USA and elsewhere. You are right that rare earth mineral extraction as with any mining needs to be done with little environmental impact and you could certainly introduce regulations on that. However, the wind industry is not to blame for this problem - rare earth materials are used in many other industries and products such as lasers, oil refineries, glasses, ceramics, lamps, aerospace components, computer memory, X-ray machines and other hospital scanners such as PET/MRI, cell phones, automobile catalytic convertors, defence technology, digital cameras, laptop computers, TVs, monitors, we could go on...
Chris Kapsambelis
Chris Kapsambelis
August 23, 2012
@ WFA: Your comments "NO MATERIAL REQUIREMENT FOR FUEL!!!", and sustainable energy security are not supportable by the experience with wind energy so far. While wind turbines require no fuel directly, in the absence of grid scale energy storage, thermal components connected to the grid must provide additional firming capacity to make wind energy available as a power source. In the process fuel is wasted that is directly attributable to wind turbine operations. Therefore, from a total systems standpoint, there is substantial fuel consumption, and since wind turbines are useless without fossil fuel backup, they fail to make any contribution to the goal of sustainable energy security.
Sherry Hellmuth
Sherry Hellmuth
August 23, 2012
There is absolutely no energy security with wind or solar as part of the energy package. You sound like you're higher than a kite. However, if wind/solar is so very good and good for you, then you invest your dollars in it and keep my taxpayer dollars out of it. END THE PTC NOW; END ALL SUBSIDIES FOR BIG WIND CORPS. NOW. I am sick and tired of the big corps. getting the tax breaks because then I have to fill the gap because government spending isn't going down. Also, with the rps and the unreliability of wind/solar everyone's electricity rates go up--because of inefficient, ineffective sources. Riddle me this green lover--what is the solution to the rare earth mineral issue--the fact that each turbine requires a ton of rare earths and china has 97% of those minerals and creates huge pollution in the extraction. Actually, we would be doing more for the planet by not investing in wind at all!
Wind Farm Analytics
Wind Farm Analytics
August 23, 2012
Dear Nature Loving Friend sandcanyongal, During six years working on wind farms I must admit I saw one dead bird. This is nothing compared to the number of dead birds one can see by the side of the road. It is possible that in the early days of our industry some individual wind farms have been built in areas where there were unusually high concentrations of birds due to migration paths, etc but nowadays wind farms developers and planning authorities go to great lengths to avoid this situation and the industry regularly employs ornithologists to this end. We forward thinking brothers and sisters working in green energy have recognised that the true danger to all wildlife including birds (and also to humans) is the pollution generated by non-renewable energy. You invoke US patriotism with your reference to the "national bird" but surely US patriots should consider the energy security that can be offered by renewable energy in conjunction with energy storage (with energy storage variability is no longer a problem). But one need not get nationalistic - renewable energy is for all of humanity. Regarding the foundations I would point out that all other power stations as well as roads, houses and other buildings have foundations. I quite enjoy making dens in the forest out of branches and they do not have foundations but I don't think its realistic to imagine humans choosing to return to living in the forest, although unsustainable energy policies could certainly send us that way. With regard to your criticism of materials in a wind turbine you should recognise that after the construction cost there is NO MATERIAL REQUIREMENT FOR FUEL!!! Had this little fact escaped your attention? What exactly are your suggestions for sustainable energy security?
Penny Melko
Penny Melko
August 23, 2012
The author has made up a term for wind power as conventional. Are you really serious? Talk to the hundreds of opposition groups around the world having that junk rammed into every nook and cranny where a little wind blows. It's all experimental. Use that word to explain wind power - experimental. Where I live 10 to 20 hawks are killed every single day on those open blades falling to their deaths. Sierra Club called for support of wind power and the representative said we all have to sacrifice. We're not sacrificing anything. Mountain tops are blown off and replaced with neary 500 foot tall sticks with 186 foot long blades that spin at 200 mph at the tips; they kill millions of birds, especially endangered species and even America's national bird, the Bald eagle. No problem; decimate bat populations causing insect population problems; installing of megaton concrete bases that at the end of the turbines lifespan are so huge and too costly to remove, so they're just covered over to leach into the soil, polluting ground water and rendering the land unusable? That's okay. According to Forbes, wind energy uses TEN TIMES the materials to create 1 MW of power than any other energy source. Talk about a carbon footprint. Yet this is okay too. According to an internal report from Vestas wind manufacturer, Over a ton of hazardous and toxic waste is created with the production of EVERY single blade. That's one ton of waste PER blade! (Google the report. It's not hard to find). But that's okay too. People need to stop being so easily duped by wind energy being labelled 'green'. They're anything but green!

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Carl Levesque

Carl Levesque

Carl is Editor & Publications Manager at the American Wind Energy Association, where has worked since 2006. At AWEA he oversees AWEA's online and print publications including the Wind Energy Weekly, Windpower Update, and other products....
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