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Don't Miss The Great Solar Debate: Where Does the Global Solar Industry Stand? Click Here to Register! ×

Trackers Lead Solar Into Harshest of Environments

Bill Elwell, SPG Solar
July 31, 2012  |  17 Comments

There are two particularly egregious arguments against solar power: it does not work in certain areas because of weather and it costs too much. But as we saw at Intersolar in San Francisco earlier this month, the industry's continuous innovation is helping to blow these false perceptions out of the water.

As you can see from the map below, the sunniest regions in the United States are in the Southwest, Southeast and islands like Hawaii and Puerto Rico. The Southwest is on the path to meet its solar potential with California, Arizona, New Mexico and Colorado among the top five states for solar PV capacity, according to the U.S. Solar Market Insight. But America’s other sunny regions lag behind.

Florida, Hawaii and Puerto Rico each ranks outside the top 10 states in PV capacity, behind less sunny Northeast states such as New Jersey and Massachusetts. But what the Northeast lacks in sunshine, these states make up for in policy, incentives and rebates, which all play a large role in steering adoption rates by making solar more economical. New Jersey and Massachusetts have thrust themselves into solar capacity leadership positions because solar renewable energy credits (SRECs) have driven the market and created a significant upswing in demand by improving solar return on investment.

Though solar is surviving the snow and hail in the Northeast, consumers and policymakers in the Southeast and the islands continue to hold onto a false perception that solar technology is not reliable under harsh weather conditions. They’re wrong – solar is tougher than they think. We all know that Florida, Hawaii and Puerto Rico can be subject to hurricanes and high winds, as you can see in the hurricane map below. But we need to make it clear to skeptics in those states that leading solar companies are addressing those concerns with well-designed products and services.

The winds have changed

Through innovative engineering, the solar industry has developed a solution that can overcome policy and weather – PV solar trackers. A single-axis tracker is an automated tracking system that aligns the solar panels with the sun throughout the day. By following the sun, the system can produce up to 25 percent more solar energy than the traditional fixed-tilt system, which sits at one angle throughout the day.

For example, a 1-MW DC system in Southern California can generate an additional $428,000 in revenue per year by using a tracking system versus a fixed tilt system. A tracker over a fixed-tilt system can be that critical push to optimize solar financing mechanisms. Trackers capable of withstanding harsh environments can bring those advantageous economics to new markets. Today, consumers are already benefiting from solar tracking systems from the snow caps of the Sierra Nevada to the barren deserts of Death Valley.  

Tracker Proven For All Weather Conditions

Take for example a 1 MW DC project in Mammoth Lakes, Calif., located on the eastern slope of the Sierra Nevada at an elevation of roughly 8,000 feet above sea level. Mammoth Lakes Community Water District is producing 20 percent more solar energy by going with a single-axis tracking system over a fixed tilt system. This means the over 2,000,000 kWh produced offsets up to 80 percent of annual electricity demands of the treatment plant, stabilizing future energy costs.

From the peaks of the Sierra Nevada to 242 feet below sea level, Death Valley is a region known for its extreme diurnal temperatures and stark desert conditions. Xanterra Parks and Resorts selected a single axis tracker for their 1 MW DC system at Furnace Creek Inn and Ranch Resort, located in Death Valley National Park. The tracking system is producing 21 percent more solar than a fixed tilt, amounting to nearly 2,500,000 kWh annually and reducing the electricity usage of the entire property by up to 60 percent.

Trackers are a proven, reliable technology that puts to rest the myth that solar cannot weather harsh conditions.

O&M Strategy Ensures Long Term Reliability

Engineering a tough product for extreme weather conditions is a big part of the equation. But to further eliminate any doubts about solar’s ability to operate in all weather conditions, it is important to have a proactive operations and maintenance (O&M) strategy. Companies that engineer, design and build solar projects can have a distinct advantage at providing O&M on those projects. In many cases, they can recommend the best steps for preventative maintenance specifically for the weather conditions for which the project was designed. And because they designed the system, they can often find, diagnose and fix the problem more quickly. And for those who have survived blizzards in the Northeast and hurricanes in the Southeast, you understand the importance of getting your power up and running quickly.

In the end, any power source can be impacted by storms. But PV solar providers have a distinct advantage in being able to look at a region’s specific needs first and design a solution that will cost less over its lifetime, deliver more energy, and is built to last.

17 Comments

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Jeff Davis
Jeff Davis
August 3, 2012
MogensLauritzen : thanks. good info.
Mogens Lauritzen
Mogens Lauritzen
August 2, 2012
It sounds like a ZomeWorks tracker, and yes, they work too.

However, it becomes increasingly difficult to design a larger tracker which is perfectly balanced, and which is not being blown off-sun by the wind.

Today there are a number of tracker manufacturers throughout the US. Common among them all is that they mostly cater to their local markets. It makes sense they are local, because - as with any product - they have to be supported with sales and service, and it's expensive to ship steel. For instance, the European tracker manufacturers are facing a tough competition from us on our home-turf. Another view-point is that of local content - a tracker is about the only thing you can add - aside from the basic installation - to the local content equation.

Nowadays it's not that difficult to build a robust tracker. A bunch of companies cater to the industry with nice actuators. On the control side, you can go with a cheap optical solution, or give us a shout if you'd like a comprehensive solution including networked, remote control, monitored and with an inverter interface.

Cheers - Mogens Lauritzen - www.lauritzen.biz
Jeff Davis
Jeff Davis
August 2, 2012
I like the idea of electronic tracking methods, but also that means more things to maintain and in the sunny environments, mildew, corrosion, and other weather and environmental problems make ongoing maintenance more intensive and more expensive which makes them less attractive (that's why your solar yard lamps only work for so long.. weathering/corrosion (which creates short circuits) is a big problem which seems to limit the electronics life to only 2-3 years from our experience).
The above passive tracking method, is a quick and dirty, but cheap and reliable method and features only one moving part as said.
Jeff Davis
Jeff Davis
August 2, 2012
CONT:
1. In morning array points directly east, as sun rises, eastern tank face heats evaporating some liquid/shifting the weight prorated to the west and array moves westward proportionally.
2. When the array is directly facing the sun; the 1" narrow area is only exposed and the heating is much less, thus slowing the array so that it doesn't outrun the sun.
3. If the sun were to get ahead of the array (IE cloud blocks sun for some time), the array may stop moving at all, then when sun comes back in view (cloud gone), the full 6" width of the eastern tank is exposed to the now South Western sun and the fluid inside heats/evaporates more rapidly so the array speeds up its weight shifting movement to catch up with the sun.. then when it does the narrow 1" part is mostly in view of the sun and it slows again..
4. If for some reason the sun is behind the array, it will "see" only the narrow part of the tank since the tank is slanted slightly in its mounting, again the tanks heats/evaporates fluid more slowly making the array slow down, to allow the sun to catch up.
Again, all this is very carefully calibrated and once done if the tank is truly leak proof, it will operate maintenance free. White and black paint can be painted on appropriate places on the fluid evaporator "eastern" tank to "tweak" the calibration as needed.
Ideal for southern summer climates such as Florida, Texas.
WINTER OPERATION: In FL yes, remember the day is shorter so the needed movement is less, but also as said by the way its build with the narrow rectangle L shape tank, if the array falls behind, the sun will see more of the tank and thus speed up the array movement to get it back on target.
Does it work in winter environment? It should if snow and ice build up are not much and the snow or ice melts fast enough, might also need adjustment of either fluid used or perhaps glass over layer on tank to get the fluid to gasify faster.
Jeff Davis
Jeff Davis
August 2, 2012
There are passive tracking systems that use no extra energy, nor do they require the tracking gearing and motors and control to operate. they operate passively using only the heat from the sun to change the angle of the solar array. Only 1 moving part (the array):
This passive tracking method is very low cost and allows for any type of solar panels to be used on a pedestal mount arrangement (IE silicon types or the higher daily output lightweight cheaper NImh types which "were" produced at ECD and used as solar shingles before "you know who" bought out ECD and drove it instantly into bankruptcy)

Typical configuration: (this is actually already been built and proven to work pretty well at Nasa).
A. Pedestal type solar array mounting.
B. Has right angle (Sideways "L" shape tank on eastern side and along top of array
C. A freon type of gas that liquefies at night time temps heats and evaporates to top side of tank (reducing weight on eastern side of array which gradually lets the array turn and "track" the sun, as day progresses the liquid is gradually evaporated and the now prorated heavier western side tilts the array to track the sun,
D. At days end all liquid is evaporated and array faces directly west.
E. After nightfall, the temp comes down and the gas re-liquefies and runs back thru tubes to the eastern part of the L shape tank; shifting the weight to the east and the array returns to pointing east to await the next sunrise.
F. The tank is built in such a way as to increase exposure to sun if the sun gets behind of the direct face direction and reduce expose if the sun is ahead.
(Imagine a narrow rectangular (perhaps 1" wide x 6" x 3 ft); connect 2 of these together at their ends perpendicularly to create an overall "L" shape tank ; the tank may be slightly slanted in its mounting so that if sun is behind, the array slows down as the slant exposes less area for the sun to heat on the eastern tank.
Frederick Scheffler
Frederick Scheffler
August 2, 2012
We have an Alpha Version of a triple Axis Tracker that should be economic enough to ultimately be utilized in all tiers of the US geography. It tracks all day and ALL YEAR. We will be making it self cleaning in the production phase and are looking for a solar interest to partner with.
greg chick
greg chick
August 2, 2012
"This just in", not..@ Faux "News". Good news, the other guys only press Bankruptcy, like reporting the failure of "The Volt" (but just the electric one). My friend assured my that the Volt was a total failure and had the actual figures of how many made and all the losses... When I showed him Motot Trend "Car of the yr." he said That publication must come from Massachusetts (Kennedy's). thats a lie, and I know w/o error Chevy Volt is a failure. Then he googled it and said Oh! well its a Hybrid, it still needs gas that's why. see gas is needed. My point is media forms minds to a detailed fault, and is a form of coping skill for hating change.
This article would be useful in "The rest of the story"
Bill Elwell
Bill Elwell
August 1, 2012
You bet Michael. We will reach out to you via email. Thank you.
Michael Klein
Michael Klein
August 1, 2012
Can we discuss which tracking system you would recommend , either n line or off line. I ca be reached at mkgetsolar@gmail.com
Bill Elwell
Bill Elwell
July 31, 2012
Great question Michael Klein.

Even in the Northeast and winter climates, single axis trackers are usually more economic than dual axis (we are currently building a project in Ohio). Single axis trackers require less land, are still effective at increasing production at most U.S. latitudes, require less maintenance, and usually have higher snow loads. Particularly in the Northeast where land is costly and at a premium, the advantages of single axis tracker are critical.
Michael Klein
Michael Klein
July 31, 2012
Bill what is your recommendation for which trackers are the best for both single and duel axis for areas in the Northeast? Have you done much research?
Bill Elwell
Bill Elwell
July 31, 2012
Thanks for the comment mike130.

Yes, the SunSeeker tracker is available oversees. We actually just signed a multi MW project in Mexico and are looking at many other opportunities internationally.
Bill Elwell
Bill Elwell
July 31, 2012
Our SunSeeker tracker has gone through wind tunnel testing, Finite Element Analysis, destructive testing as well as many other field load testing. It is proven.
Mike Muller
Mike Muller
July 31, 2012
What about using the tracker internationally? You speak to the sun regions and high wind regions in the U.S. Any issues with going global?
Bill Elwell
Bill Elwell
July 31, 2012
Solar power systems are long term assets, operating for 25+ years. The lifetime cost of a single axis tracker is roughly 12% less than a fixed tilt system, since trackers product up to 25% more solar energy.
ANONYMOUS
July 31, 2012
Bill,

How can I verify that a tracker can handle hurricane force winds? Has there been any independant 3rd party wind tunnel testing in the industry?

This will be critical for various stages of project development(finance,insurance,etc.)
Muller Marissa
Muller Marissa
July 31, 2012
Great piece Bill. It's good to hear that there is innovation going on to tap in to the sun rich regions, which face harsh conditions. However, what is the cost difference of a single axis tracker verses a fixed tilt?

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Bill Elwell

Bill Elwell

With over 10 years of industry experience, Bill Elwell leads the Commercial & Utility Products division at SPG Solar which includes two proprietary products: SPG Solar Sunseeker single-axis tracker and SPG Solar Floatovoltaics. Bill works...
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