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The Efficiency Tango: A Deeper Look at Geothermal Heat Pump Efficiency

Tom Konrad, Contributor
July 27, 2012  |  7 Comments

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A couple weeks ago, I compared the efficiency of the two most advanced geothermal heat pumps (GHPs) recently launched by Waterfurnace Renewable Energy (TSX:WFI, OTC:WFIFF) and Climatemaster, as division of LSB Industries (NYSE:LXU). Like most things in life, it turns out that heat pump efficiency is a lot more complicated than just comparing a couple numbers.

Since I concluded that Waterfurnace’s 7 Series heat pumps were slightly more efficient than Climatemaster’s Trilogy 40 pumps, one of Climatemaster’s district managers pointed me to third party efficiency ratings conducted according to standards set by the Air Conditioning, Heating, and Refrigeration Institute (AHRI).  He compared Waterfurnace’s 4 ton unit (the most efficient 7 Series) to Climatemaster’s 2.5 ton unit (the most efficient Trilogy 40), noting that the former had a 41 EER at ground loop conditions, while the latter had a 42.1 EER, according to AHRI.

He concluded that the Trilogy 40 had a slightly higher cooling efficiency than the 7 Series.

The Efficiency Tango

Had I got it wrong?

I checked with the pros.  Scott Lankhorst, President of geothermal and solar thermal installer Synergy Systems in Kingston, NY said it was “an apples to oranges comparison” between 4 ton and 2.5 ton GHPs.

Lloyd Hamilton, a Certified Geoexchange Designer at Verdae, LLC in Rhinebeck, NY, called this normal marketing.  He says that the only reliable way to compare units is to look at the operational performance data for the designed condition.  The AHRI-compliant EER and COP numbers allow comparison of two units so long as they are at the same capacity, but it does not demonstrate actual performance, “like MPG for cars. … COP, SEER, and EER become worthless when comparing different types of equipment” such as air source and ground source heat pumps, because the testing criteria are different.  He calls the act of picking an choosing GHP models and operating conditions to make your company’s GHP look more efficient the “Efficiency Tango.”

Both agree that the contractor can mess up the rated efficiency of a GHP, or even make it perform above specification, with the wrong (or right) system design and installation.

I don’t have the performance data a geoexchange designer would use, but there are a lot more publicly available efficiency numbers than I used in my last article.  I put them together in a pair of bubble charts:

There are three 7 Series models and two Trilogy 40 models, each of which was tested at full load and part load, under two types of conditions.  The “ground water” series are when the ground water is pumped up out of the ground for heat exchange; the liquid water helps heat transmission and results in a higher rating.  The “ground loop” series is representative of the much more common installation, when an antifreeze fluid (usually propylene glycol) is pumped through the geothermal loop, which results in relatively lower efficiency (although still much higher than other types of heating and cooling equipment.)  Even in ground loop conditions, different heat exchange fluids will result in different effective inefficiencies.  The partial-load results are the sets of two or three smaller bubbles to the right (and a little below) sets of larger bubbles of the same color.

Looking at the charts holistically, I reach the following conclusions:

  • The 7 Series is generally more efficient than the Trilogy 40 for heating.
  • The Trilogy 40 is generally more efficient than the 7 Series for cooling.
  • These units operate at dramatically (about 50%)  higher efficiency under partial load.  Two-stage heat pumps show only modest (5% to 15%) efficiency gains at partial load.  This is likely to lead to higher overall efficiency of these GHPs in practice than the numbers alone might lead you to believe.
  • The Trilogy 40 typically operates at lower fluid flow rates than the 7 Series, which should produce some energy savings from pumping.

Hence, I revise my earlier conclusion to say that, based solely on efficiency, the Climatemaster Trilogy 40 will have a definite edge over the Waterfurnace 7  Series in cooling climates, while the 7  Series has an efficiency edge in heating-dominated climates.

Efficiency Isn’t Everything

That said, for most installations, factors other than efficiency will probably dominate the decision.  As noted above, Waterfurnace expects exclusivity from its dealers, and I expect Climatemaster and its other major competitors often do the same.  This will make it nearly impossible for a residential customer to compare the two without having to weigh other factors such as their confidence in the installer who, as noted above, can make or break a geothermal installation.

Then there is the Trilogy 40′s Q-Mode.  As Dan Ellis, president of Climatemaster told me in an interview, the potential savings from using geothermal to generate hot water year round from the Trilogy’s Q-Mode are likely to dwarf the savings from a point or two of EER or a fraction of a point of COP.  In fact, Climatemaster designed the Trilogy 40 with the whole system energy savings in mind, partially at the expense of efficiency ratings.  In a residential setting, Q-Mode (which is patent-pending to Climatemaster) is likely to make the financial returns decisively favor the Trilogy 40 in a head-to-head comparison.

In commercial settings, which typically have year-round cooling requirements, Q-Mode is unlikely to be important.  Furthermore, the two largest 7 Series heat pumps have higher capacity than the larger of the two Climatemaster Trilogy 40 models.  This should also give Waterfurnace an advantage in commercial settings, which typically have larger cooling loads than residential settings.

Ellis promised to send me some data to help quantify the overall energy savings from Q-Mode, which I plan to return to in a future article.

Conclusion

For residential customers in warm climates, Climatemaster’s Trilogy 40 seems like it will be the better GHP value when it becomes commercially available.  In other cases, the comparison is not as clear cut, and a customer should probably focus on finding a contractor who can deliver the best system design and installation possible.  That is the only way to capture the full benefit from either of these incredibly efficient geothermal heat pumps.

Disclosure: Long LXU, WFI

This article was first published on the author's Forbes.com blog, Green Stocks and AltEnergy Stocks and was republished with permission.

DISCLAIMER: Past performance is not a guarantee or a reliable indicator of future results.  This article contains the current opinions of the author and such opinions are subject to change without notice.  This article has been distributed for informational purposes only. Forecasts, estimates, and certain information contained herein should not be considered as investment advice or a recommendation of any particular security, strategy or investment product.  Information contained herein has been obtained from sources believed to be reliable, but not guaranteed.

Lead image: Geothermal heat pump diagram via Shutterstock

7 Comments

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Jon Pierce
Jon Pierce
January 19, 2013
However well designed, what is the savings comparison of a little insulative vapor barrier, a nice carpet under-layer with a nice durable carpet in a basement/rec whatever...compared to any in-floor radiant... when the former has overhead registers directed straight to that carpeted flooring simulating floor radiant...?
HUGE SAVINGS and best in usually a 20 year roi for the difference with floor radiant being the most costly in 20 years (!) Properly distributed a ceiling register of a 2-way adj louver is completely capable of delivering a stream of air downward over 24 ft from a standard 400-450 fpm set up velocity... The trick is knowing how to set the vanes in the center to the outward: Hint:
Ever make a water stream from a garden hose go further ? Look at the fluid dynamics as for the air stream as well ! (And this technology takes care of itself in cooling IF you have HIGHER return air intakes rather than lower, eliminating in most cases any need for the dehumidifier and maintenance and related expense to operate. The a/c runs SLIGHTLY longer, drying out all a little better.

4Synergy(TM) series GEOPROS org
JP   -Jon Pierce
JP -Jon Pierce
October 12, 2012
installed a TETCO Water:Water in 1980 with a tanker-SS tank near 7ft underground with a vocational teacher, then 2 solar "boosting" collectors, all just water in 52 deg soil (~12ft temp) NE Ohio.. saved over 95% of back up oil on radiators , using 122 deg "boiler-water" temps...
046 compressor inside (R-22) , to ~ 900 gallon oil energy guzzler/ annually saved over 82% on $$$.

EER's way over 42...
1981 Patented (not hydro-heat-hydro-delta of the mid '80's)
Arkansas firm since OEM 1978
Hydro-Temp.com patented HW heating in Heat-Reclaim, simultaneously, in Cooling Mode, well and loops off line, WHILE MAKING HOT WATER 100% Priority ON-Demand INSTANTLY too.

This , since the 1980's ordered with 2-ton oversized heat exchangers [I installed since the early 90's] has made the EER's of 50+ (not just 42...).

Com Res Schools particularly lead to Egr.Seifert, KY 2008 at a NY ASHRAE ~ showed all brief on the best schools systems ever.


Now , and always Energy-Star COMPLIANT (as ratings by AHRI are not a concern , since Energy-Star exists, as much for the dollars invested)
...
as I sold since 1996 had ECM blowers and 4zone boards already installed, gaining variable blower efficiencies.

3500 sq ft std homes of the 1980's are heating under 300 bucks annually , still... in zone 5.1/2 the pocket of NE OHIO that gets down to -15's regularly (6600+ deg day, 7-deg balance points for GT)

total Heat/Cool / HW KWH: under 9000 annually, some under 8000... for the past since 1996 on meters.

OH the loop:
Performance guaranteed by contracts to remain above 34+ deg f. at any average coldest winter analysis...
now as since 1983, only 16% to 18% Methanol is used and one 1/6 hp pump b/c the Heat exchangers are SO LOW PRESSURE DROP in 5-ton compressor units, (60- to -62 k compressors... total 3-staging Duals).

Hydro-Zone(TM) allows a 4th Heat Exchange to fluids for chilled and HW for distant zoned fancoils

4Synergy series(TM) geopros.org

OVERSIZED COILS +HW
William Fitch
William Fitch
August 2, 2012
Hi: When I put mine in (Residential) I put in an extra ground loop for 3 liquid 4 x 8' solar panels which feed that loop from the third week in August to April fools day. This boosts my Winter heat gains. I used old flat plates still in good condition which work at a rather good efficiency because the in and out collector temps are fairly low, I.E. <100 most of the time. Starting and stopping the solar loop when I do, does not shoot me in the foot very much for Summer AC and tends to hold on to that Summer ground heat for Winter. If I had the space, I would have put in two fields, one for heat and one for cool. The solar then could have run 24/7/365 on the heat field. An exposed heat exchanger would freeze the ground in Winter on the cool field for later Summer AC. This really would have max'ed the efficiencies for both Winter heat and Summer AC. What I am going to do now when my 2x PV arrays are done, is LOAD shift more solar energy into the field in Winter when my PV "take" is less and shift those ground gains into Summer when my PV energy is higher. In short, match the PV production curve to the load curve across the year...

.....Bill
Mark Worthington
Mark Worthington
August 2, 2012
Ron Tolmie's comment above is right on: major geoexchange efficiency increases will come primarily from better earth coupling. The increasing availability of variable-speed compressors in heat pumps will continue to drive the COP values of heat pumps upward, which is a good thing. But there are also two other key facets of a successful geoexchange installation: the heat distribution system and the earth couple itslef. All three components (heat pump, heat distribution system and earth couple) must work well together to achieve maximum system efficiency. For example, the world's most efficient heat pump will perform poorly if the earth couple is undersized, because EWTs in heating mode will be too low and in cooling mode will be too high. A single-stage heat pump that delivers heat via a well-designed radiant floor system will probably operate at a higher system COP than a variable-speed-compressor heat pump that delivers heat via uninsulated ductwork in a cold attic. I believe the greatest opportunity to improve overall system COP is in the design and construction of the earth couple, particularly if it can be designed to enable seasonal thermal energy storage. This technique uses the earth couple as a thermal battery, as compared to a heat sink or source, which is the paradigm used by most geothermal designers. An earth couple design that utilizes seasonal thermal energy storage will feed the heat pump warmer water during heating season, and cooler water during the cooling season, which means that the heat pump doesn't have to work as hard; thus the system COP is increased compared to a conventional design. Unfortunately, seasonal thermal energy storage requires relatively large thermal loads, and is therefore not applicable to most stand-alone residential applications. But for commercial projects and district energy systems, it can result in significant increases in system COP.
Ron Tolmie
Ron Tolmie
July 31, 2012
The overall efficiency of "ground source" systems that use heat pumps is much more dependent on the operation of the ground loop than on the heat pump itself. A ground loop that is designed to trap heat and that has a buffer to stabilize the fluid temperature will deliver a higher EWT and a more constant temperature, resulting in radical reductions in electricity consumption (and also a big reduction in the cost of the ground loop). Heat trapping makes it possible to store heat that would otherwise be wasted, such as the summer heat from air conditioners. It also works the other way around. You can chill the ground in the winter and greatly reduce the summer AC electricity consumption.
V. Bruce Stenswick
V. Bruce Stenswick
July 27, 2012
I am not sure what the author meant by "warmer climates". If it is a warmer climate, they should probably use an air source heat pump. The differentiating factor is how often is the outdoor temperature below the freezing point of water. Both air source heat pumps and ground source heat pumps use the same technology to extract heat from something. With both types of system the efficiency decreases with temperature of the outdoor air or the fluid in the ground loop. The fluid in the ground loop has a natural tendency to stabilize at the freezing point of water. Assuming the ground loop passes through water tables, as heat is extracted the water around the loop freezes and gives up a significant amount of heat (heat of fusion) as it freezes. Also, the thermal conductivity of ice is 3-4 times that of liquid water. Thus the efficiency of a ground loop system degrades as the temperature of the fluid decreases to 32 F, but stabilizes there. With an air source heat pump the efficiency decreases as the air temperature decreases, so when it is 20 F outside, a ground source heat pump with a ground loop will be more efficient than an air source heat pump. I would have a suggestion for any political activists out there, and that is to support a PACE mechanism to fund the loop field. If you have sufficient installers and well drillers such that there is competition, and you have a PACE mechanism to fund the loop field, no one would put in a furnace that could put in a ground source heat pump. I get all of my electricity from our local "WindSource" program, thus having a minimal carbon footprint to heat my house.
William Fitch
William Fitch
July 27, 2012
Hi: As you started to note, there are allot of complexities. For COP, in either direction (heat/Cool), you have to look at the submittal sheets for the entire EWT range. Even with that, the type of compressor (Scroll, rotary) makes a big difference depending where in the range you will be operating. And, on top of all that, the units may or may not perform up to the expected data.
So, what I would take away from this, is don't knit pick over a few 10's in COP. There are other factors that can be way more important, not the least of which is the over all system design...

.....Bill

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Tom Konrad

Tom Konrad

Tom Konrad is a financial analyst, freelance writer, and policy wonk specializing in renewable energy and energy efficiency. He manages green stock market portfolios. He writes articles about investing in clean energy for Forbes.com AltEnergyStocks.com....
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