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Google's Search for More Efficient and Low-cost Solar Thermal Power Plant Designs

Ucilia Wang, Contributing Editor
November 25, 2011  |  14 Comments

Google has abandoned its effort to come up with better flat mirrors and power plant designs for producing electricity from the sun's heat, but it is releasing its research results so that others could perhaps use it to create commercially viable solutions.

It’s interesting to see what Google thought it could contribute to the field of concentrating solar power plant engineering. The company’s research had focused on using smaller engines and light-weight mirrors with better controlling software — along with a tower outfitted with equipment to receive the concentrated sunlight and run a turbine and generator — to produce electricity. It ran into some technical challenges with engineering a suitable power tower before it decided to shelve the research project.

This power tower design is newer, in terms of deployment, than the parabolic trough technology that uses curved mirrors and fluid-filled tubes to generate steam that run a turbine and generator to produce electricity.  The pairing of power towers and the flat mirrors, or heliostats, also can create steam at higher temperatures and are more efficient power plants than the parabolic trough technology.

Several companies have been developing power tower designs. BrightSource Energy, for example, is building a 392-megawatt project in California’s Mojave Desert now. Incidentally, Google is an investor in that power plant, though a Google spokesman indicated the company didn’t work with BrightSource on its research project. It did work with Brayton Energy, which is a research and development firm in New Hampshire.

In a blog post Thursday, Google said it wanted to end its solar research effort as part of its RE<C initiative to invest in clean power technology to help it become cost competitive against coal-based energy. The company actually isn’t getting out of clean power investments, which now total more than $850 million, and will continue to put money into buying renewable energy for its data centers and investing in clean power technologies.

Google said it realized that “other institutions are better positioned than Google to take this research to the next level.” Part of this reason could be its renewed focus on projects that have closer ties to its core business. It certainly knew that the problems it was tackling weren’t unheard of, but it was hoping to solve them with perhaps more novel approaches.

A thorny problem that Google engineers faced was the design of the power tower, or the receiver of the concentrated solar energy being beamed by the field of flat mirrors, or heliostats. Google designed the power tower to contain the receiver of the solar energy and the turbine engine that produces the power to run a generator.

The company opted to use the engine that uses the Brayton cycle, which uses the sun’s energy to heat air and run the turbine. A Brayton engine is commonly found in jets and gas turbines, and it heats up compressed air to run the turbine. Google wanted to explore the use of Brayton engine because it doesn’t require water to produce power or for cooling.

The turbines used by BrightSource rely on the Rankine cycle to produce power. Rankine cycle is more commonly used in solar thermal, coal, combined–cycle natural gas and nuclear power plants and typically needs water for producing steam and cooling, a requirement that has raised strong opposition to building solar thermal power plants in arid regions. But arid regions also have been some of the best locations for solar thermal power plants because they receive plenty of sunshine.

Power plant operators can use air for cooling, or condense the steam back to fluid for re-use. In fact, BrightSource has opted to use air cooling, which is more expensive, in order to minimize criticism of its projects in the American southwest, where the majority of the solar thermal power plant development in the United States is taking place.

Google wanted to design a Brayton engine from scratch instead of modifying existing jet engines, something that it said has been the more common attempt at engineering a system for solar thermal power plants. Brayton engine has a drawback, though. It’s more efficient when it runs more efficiently at high temperatures above 900 degrees Celsius, Google said.

It designed the Brayton engine to be at the top of the tower, along with the receiver that takes in the concentrated sunlight from the mirrors below. The company said designing a proper solar receiver was a tougher challenge than it had anticipated. Apparently there were issues with controlling the temperatures and building a strong receiver structure. The engine won’t run as efficiently if it runs too hot or cold. Google didn’t go into details except to say this: “Temperature gradients were a challenge and metal creep and fatigue were big issues. Available designs may be possible with ceramic materials, but much more development is required.”

It did conclude that designing a suitable Brayton engine is perhaps more achievable, and the use of commercially available equipment is possible to reduce costs. Google never built a prototype to test its receiver and engine design, however.

Solar thermal power plant developers such as Abengoa Solar also have been exploring the use of Brayton engines. The ability of a Brayton cycle to run at high temperatures is attractive. Achieving higher temperatures means more efficient conversion of solar energy to electricity, and it’s something that developers of various solar thermal power technologies are aiming.

Parabolic trough plants generally heat up fluid to about 390 degrees Celsius while the power tower designs can achieve around 550 degrees Celsius and higher.

Achieving high temperatures depends largely on the design of the mirrors — how much the optics can concentrate and beam the sunlight to the top of the power tower, said Cliff Ho, a scientist at Sandia National Laboratory, in an interview earlier this year.

Google worked on improving the mirror designs, as well. The project looked at reducing the cost of the glass mirrors and their supporting structures, as well as the software that controls the tilt of the mirrors as they track the sun’s movement. Google said it ran a cost analysis of its work on the heliostat field and believed its research could in fact reduce the equipment and installation costs. 

14 Comments

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Gary Richardson
Gary Richardson
December 1, 2011
@markkapner
Where do I find info on Brayton cycle comparability with compressed air?
Mark Kapner
Mark Kapner
November 30, 2011
An advantage of using the Brayton Cycle for concentrating solar is the ability to integrate compressed air energy storage, which could be charged up using low cost off-peak grid energy (largely from wind farms). Such an integrated system could be the basis for a total systems design for a wind/solar/natural gas hybrid electric power system. This could be the energy future for the southwestern US ! Maybe.

Mark Kapner
Bob Wallace
Bob Wallace
November 30, 2011
Sodium-ion batteries may be very inexpensive. And they are more versatile than molten salt. They can store electricity from any source and return it to the grid 'instantly'. Molten salt is going to be restricted to storing heat from thermal solar collectors. A battery can do double duty, storing wind energy at night and then solar during the middle of the day.

The Aquion sodium-ion battery has a tested efficiency of over 85 percent and has no self-discharge problems.

The Stanford 40,000 cycle cathode is 99% efficient. If they devise a comparable anode they've got a storage giant.
Les Blevins
Les Blevins
November 30, 2011
I would like to speak with Google's investment managers about a technology I've developed that I believe will likely double solar & wind energy's viability by backing those intermittent sources up with dispatchable energy from biomass and waste. I propose this concept be the basis for distributed energy from city to county scale. Please contact LBlevins@aaecorp.com
Ashish Kulkarni
Ashish Kulkarni
November 30, 2011
It would be very interesting to see what went wrong in using Brayton engine with solar power. More achievable is I guess using Sterling cycle engine.
Another issue with such developments is that it require huge amount of funding, which few companies like Google can handle. This is the main hurdle for Solar project developments. Concentrating Solar PV looks like very viable option, because it used solar radiation concentration and also you do not require turbines or engines to convert heat in to electricity.
Can you please post any link by Google in this regard?
Bob Wallace
Bob Wallace
November 29, 2011
Brightsource has just announced that they have signed a deal that will result in them adding storage to their thermal solar plants.

I have a feeling that the rapidly dropping price of PV solar has undercut thermal solar. Brightsource may be looking at moving their power to a different part of the market, after PV has left for the day.

http://peakenergy.blogspot.com/2011/11/brightsource-strikes-worlds-biggest.html
Eduardo Lopez
Eduardo Lopez
November 29, 2011
Mexico has discovered huge natural gas reserves, enough to power the country for 97 years or so. The government have declined on its efforts to build more nuclear power plants, instead focusing on substitute all carbon powered centrals with Combined Cycle gas turbines but with a novelty, the integration of parabolic troughs into what is know as an Integrated Solar Combined Cycle (ISCC) plant.
Ucilia Wang
Ucilia Wang
November 29, 2011
@ANFederman: Three links in my story will take you to the page on which Google released some of its research results. Here it is: http://www.google.org/rec.html.
Alan Federman
Alan Federman
November 29, 2011
@ Brian (AppPhys06)Where exactly are the results of the project? Is there a link to a technical report somewhere? A POC for questions?

From what I understand the main reason Solar Thermal is hurting is it can't compete with the cost of natural gas. That said, knowing about what technical problems were solved, like accurate solar tracking algorithms would benefit the community looking into CPV. Since Google (I think) is still mostly a software company, has any code been developed that pertains to
the control of lots of distributed power input into the grid?

While Google has pulled back on the RE
Thanks.
Thomas Gearing
Thomas Gearing
November 29, 2011
Did we all forget there is a successful working CSP with storage power plant in Spain?
http://www.torresolenergy.com/TORRESOL/home/en
Alan Federman
Alan Federman
November 28, 2011
Where exactly is the research being released?
Bob Wallace
Bob Wallace
November 26, 2011
The most immediately promising seems to be Aquion's "salt water" sodium-ion batteries. Here's what they claim...

As cheap as lead acid batteries, perhaps cheaper. 5,000 thousand charge/discharge cycles vs. ~500 for lead acid batteries. Demonstration batteries have experienced 5,000 cycles with no decrease in performance. The company expects >20,000 cycles with development.

Can be 100% discharged without damage. Lead acid batteries are normally limited to an 50 - 80% discharge. Lots more usable storage per battery rating. A battery that can be discharged 2x as much 'costs' half as much.

High tolerance to battery mismatch.

No self discharge or problems in high heat conditions.

Smaller and lighter than lead acid. Easier/cheaper to ship.

100% recyclable.

Apparently the battery has been tested by multiple independent labs and has passed their tests.

The company has received $30 million in initial financing. They are currently deciding where to build their first factory and expect to be shipping product in 2013.

http://www.aquionenergy.com/sites/default/files/user_files/news-press/2011_esa_aquion_whitacre.pdf

Then a lab at Stanford has a cathode for a sodium-ion battery that's given 40,000 100% DoD cycles. They are now working on the anode.

Both of these batteries are made from common, inexpensive materials.

A 5,000 cycle battery could shift wind from late night to morning and PV solar to afternoon/evening every day for seven years before needing replacement. A 40,000 cycle battery would last more than 50 years.
bruce gladstone
bruce gladstone
November 26, 2011
what battery technologies are you referring to, I wonder? Any numbers? I'm not aware of any that offer attractive price per kw/hr in the near term. It seems that the power storage capability of molten salt CSP or other technologies has a place along with PV in the foreseeable future.
Bob Wallace
Bob Wallace
November 25, 2011
I wonder if the rapidly falling cost of PV solar is discouraging thermal solar activities?

Who would have ever imagined that the price of silicon panels could have fallen so fast? And with new furnace and material advancements the rate of decrease may accelerate.

Then there are the new battery technologies which seemingly promise inexpensive storage that would undercut the storage ability of thermal solar. A storage system which is capable of storing electricity from any source of generation is going to have a distinct advantage over a system which can only store heat.

The simplicity of solar panels and battery storage may terminate thermal solar before it gets a chance to prove it can be cheaper than coal.

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Ucilia Wang

Ucilia Wang

Ucilia Wang is a California-based freelance journalist who writes about renewable energy. She previously was the associate editor at Greentech Media and a staff writer covering the semiconductor industry at Red Herring. In addition to Renewable...
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