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January 30, 2008

Research Project Compares Two Solar Hot Water Systems

by Laura Richardson

Bringing together two types of solar hot water systems, state-of-the-art meteorology technology, donated and surplus military equipment, and a non-traditional collaborative team, D-Acres, a non-profit organic farm and educational homestead in New Hampshire is currently hosting an innovative solar research project.

"We didn't feel like this kind of research was being done [and ] we thought this would be a good opportunity to do some of the testing."

Joshua Trought, Executive Director, D-Acres

The D-Acres community building uses electricity from the grid-tied photovoltaic (PV) solar panels and solar hot water panels for heating and domestic hot water. The solar hot water panels traditionally come in two technologies — flat-plate or evacuated-tube collectors. Joshua Trought, executive director of D-Acres, wasn't sure which technology would be appropriate for this site and so invested in both, with the plan of correlating efficacy and weather conditions as a research project.

"We didn't feel like this kind of research was being done or which technology would perform at this latitude. We thought this would be a good opportunity to do some of the testing," Trought said.

Flow meters and temperature sensors have been added to the in-flow and out-flow plumbing of the side-by-side solar hot water systems; those sensors are networked to a computer in the community building. The 40-foot-high primary weather station collects data on the temperature, wind speed and direction, humidity, full spectrum and UV sunlight, and precipitation to 1/100th of an inch. Three other networked weather stations collect temperature data from around the property to study micro-meteorological dynamics. Two additional temperature stations monitor garden temperatures and greenhouse temperatures, both critical to the running of the farm during cold snaps, but not tied in to the analysis.

All of the data that is sent in real-time over the Internet, thanks to a Wild-Blue system provided by the NH Electric Cooperative, the local electric utility, will help determine which solar collector is most efficient under varying weather conditions, and provide a foundation for additional future research. Ultimately, technology recommendations may be derived from this research or there may be no appreciable difference.

Consumers want to make the most cost-effective and appropriate choice when they invest in renewable energy systems. Empirical data for solar hot water and weather haven't been available however. This analysis will answer a question that has been plaguing installers and consumers for many years.

Adding value to the local community, the D-Acres weather station will soon be hooked in to National Weather Service in Gray, Maine, providing local residents with more accurate weather conditions for this anecdotally wild-weather locale. Currently the surrounding weather information is available for Plymouth, Laconia, or Lebanon, NH, each at least 30 minutes away and with very different micro climates.

Dr. Samuel Miller, meteorology professor from Plymouth State University (PSU) and PSU meteorology major Matthew Bedard '09 provide the meteorology technical expertise, trouble shooting, and on-going analysis. Plymouth High School Director of Information Technology Tim Korade provides similar expertise and trouble shooting regarding the computer systems. Chip Mauck, from Sunweaver in Northwood, NH, installed the solar hot water systems and has provided support for the renewable-energy angle of the project. Financial support for this research has come from the Foundation for Sustainability and Innovation, the NH Electric Cooperative, and the members of D-Acres of New Hampshire.

With almost a year of grant-writing, team-building, planning, engineering, acquiring the appropriate equipment, installation and debugging, the systems are now sending data in real time to Plymouth State University's Judd Gregg Center Meteorology Institute for analysis. Miller and Korade agreed that developing the system and finding the right components posed endless problems. "Theory is one thing, making it work is another," said Korade.

Laura Richardson is a member of the NHSEA Board of Directors. More information on D-Acres can be found at www.dacres.org.

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Reader Comments (54)
 
January 30, 2008

output in cold weather, which is basically usurped by your wood boiler. Given your desire to mount at a very low angle due to the surplus of energy from your boiler once fired up and snow concerns, I think I would have waited for the upper roof where more appropriate angles were available and perhaps a simpler more consistent load could be designed for your solar systems, better representing the loads required in a typical residential environment without the wood boiler. Under those conditions you would have a greater chance of becoming more enlightened as to the real differences between the two different technologies.


Comment 1 of 54
January 30, 2008
Hi Josh: A 4/12 is about 18 Degs. You really may be compromising the BTU exchange rate of the heat pipes in the solar collector at such a low angle. I can understand the wood boiler issue and I actually grew up in NH many moons ago. We always knew when the snow fell off our roofs because it quite literally shook the house when it hit the ground. In your situation, if the wood boiler is the main DHW source during heating season, I would have just used flats for DHW in the off heating season. The main reason you choose evacs is their much improved...cntd..
Comment 2 of 54
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January 30, 2008

Also snow is major problem at this latitude...with standing seam roof it sheds quickly and violently..we have installed 3 sets of roof guards above the sytem to protect it that will also serve as staging for the upper roof install

i guess i would be concerned about mounting racks at angles steeper than the existing roof..a rack at a steeper angle might be more "inclined" to go for a ride with the snow

if anyone feels like contacting us direct to anser further questions or bounce ideas, email or call..we will make the testing data available as soon as possible

keeping trying new ways to create sustainAbility...


Comment 3 of 54
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January 30, 2008

the system is designed to heat domestic hot during the summer because we have a Tarm wood boiler in the basement for the heating season

there are two pitches on structure that are south facing...this lower 4/12 pitch was chosen for this side by side because it was safer to install and we felt more confident in the piping route on the lower roof...in the future we hope to install side by side tests on  the upper (9/12) roof and gable end. the gable end idea is my favorite because of its ability to shed snow

 

 


Comment 4 of 54
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January 30, 2008

Chill out Mr Fitch.  No need for name calling...politician indeed!

In truth I admit not knowing the exact angle for mounting evacuated tubes in NH.  Do you?  please supply a link with some support so I can become educated.

For flat panels I happen to know that small (<15 degrees) misaglinments will reduce performance by 3-4%; even a 25 degree misalignment would only reduce performance by ~10% compared to what would be optimal.  At least in terms of how much less sun will strike the panel (cosine falloff). 

Finally, one can optimize different things (summer production, winter production, average year-round production), how do you know which was their design goal?


Comment 5 of 54
January 30, 2008

Hi: A few degrees!!.. I hardly call 2 to 2-1/2 fold a few degrees. Evacs should be mounted at a min of 25 degs just to even function right... I suppose you feel that because you can not put diesel fuel in your standard ICE, that it is a failing of the ICE and not a mis-configuration issue.... and of course the real world is not optimal.. all the more reason to pursue correct design configs... It is over compromise to good engineering designs that have resulted in mediocre to poor system performance in the past for solar, which has only hurt the solar industry in the long run, in exchange for short term financial gain. If you want to indulge in compromise, be a politician....


Comment 6 of 54
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January 30, 2008
I agree that the mounting angle appears quite shallow (<30 degrees), but disagree that the comparison is "meaningless".  Would the result be more useful if they were optimised? absolutely, but in case Mr Fitch hasn't noticed, in the real world very little is optimal.  Undoubtedly someone felt the extra performance gain from mounting each panel "optimally" was not worth the cost/aesthetic degradation.  If a few degrees of misalignment destroys the performance, that is just as much a failure of the underlying technology.
Comment 7 of 54
January 30, 2008

Hi: Not at that mounting angle for DHW. The angle for the evacs as best I can tell from that photo is way to shallow for them. In NH, he should have mounted them at 60 to 65 Degs from the horiz. The flats would be better mounted at lat., I.E. approx 42 Degs. If you are to compare two different types of panels then each should be mounted and configured in a fashion that optimizes each system, otherwise your test is basically meaningless. There are allot of projects out there and allot of them have good intensions, but stop short of well thought out engineering... The conclusions they will arrive at will be not be representative of either systems real potential.


Comment 8 of 54
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January 30, 2008

I have to applaud this effort. But there's a difference in the value to each type depending on the latitude. In Florida or Georgia the flat plates, being cheaper, have to be better value for money. Further North the evacuated tubes come into their own as their greater efficiency pays off delivering more hot water, particularly in Winter.

At least this is the common wisdom among solar hot water folks that I know. So while reasearch in NH may be useful for NH, it might be more interesting to compare them in different areas to validate how they compare across the country. 


Comment 9 of 54
February 1, 2008
LOL!! the SUV gets them everytime....
Comment 10 of 54
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February 1, 2008
get off your soapbox.
Comment 11 of 54
February 1, 2008
Americans like what they are marketed too as defining power, wealth and social acceptance, and not necessarily in that order… If it become “cool” to have it, it can look like _hit but they will convince themselves it’s beautiful.. Look at SUV’s, shoe boxes with four wheels, but they swallowed them hook line and sinker…A properly designed SDHW is just as much about, how much heat you get when you DON’T want it, as it is about what you get when you need it….
Comment 12 of 54
February 1, 2008
Hi: The looks “thing” is such BS!! I remember back in the 80’s when selling solar for another company, straight sales, you would talk to them and it was the, “Oh, I don’t know how they are going to look up there…yada, yada, yada…”. A month later you drive by the house and a 12’ sat dish was sitting in the yard. Gee, that looks sooooo much better!! BS!! Cntd…
Comment 13 of 54
February 1, 2008
The bottom line that would settle this comparison is to have more metered systems and recorded data. That is the only way to really see which produces what, and when.
Generally, flat panels produce fairly well on an annualized basis, because of summer output. The CVT's will produce better in cold season performance. So a CVT system optimized for cold season output will also be plenty adequate in summer.
I never hear flat panel performance data for snowy times or very cold temps. Until we have credible published performance data the public will have little to rely on for investing info in this regard.
Comment 14 of 54
February 1, 2008
We have a public RE reward entity in WI that discounts installs based on esthetics and too steep an angle, along with efficiencies based on the "Y" intercept of gross collector area. It so happens this "teacher" is on their board along with other flat plate installers. Can you see fear any where in this?
What constitutes "looking good"? Is a chimney an esthetic asset when it is a symbol of pollution, tho accepted? Are we going to set a standard for how environmental awareness looks OR how it should look compared to antiquated and outmoded means of the past.
I have collectors mounted near the peak of my roof and I like it. They collect no snow and impart 160 degrees F plus during zero outdoor temps, as long as the sun is shining!
Comment 15 of 54
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February 1, 2008

Mounting solar thermal at the ideal angle is just that... an ideal.  Many "civilians" are repulsed by residential solar because so many installations have been UGLY!  These systems have to be palatable to the average home-owner, and installations that blend in are certainly worth losing a few percentage points of efficiency. 

I attended a week-long workshop at NC State Univ., and their data showed a surprisingly low penalty in annual BTU's collected when systems were mounted across a wide range of non-ideal azimuths and elevations.  The take-home message was clear: Mount panels parallel to the roof deck for aesthetically pleasing systems, and, if necessary, add an extra panel to offset the BTU penalty. 


Comment 16 of 54
February 1, 2008
Certainly this is not a fair comparison. If the amount of collector shown in the pic is actually what was used, I'd wager the CVT's outperformed the flatties by far all year round--unless the tubes were covered by snow in the winter. We actually have a RE teacher near here that wrote a book on how to install solar thermal. He says the (flat mounted) tubes will be covered with snow in winter because they don't melt off like the flatties do. What would this tell the unbiased probing mind. Flat mounting on any roof for CVT's is foolish and unnecessary. They are nearly transparent to the wind, and if mounted nearer the roof peak, sliding snow is no problem. Flat panels are radiant sails and usually much heavier than CVT's. Costs are comparable per BTU thermal. Flattie installers seem to be the old guard and will often lie to stay in business.
Comment 17 of 54
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February 1, 2008

One more thing occurred to me.  Heat from the Street was an article in the Economist about storing hot water in an acquifir for winter use and cool water in a side-by-side acquifir for cooling in summer. They plumbed pipe under an asphalt road, where water heated in summer and cooled in winter.   

If you plumbed so you could pump your wood-heated warm water to melt the snow, you could get your solar system going in winter as well.  Maybe this isn't practical, but I couldn't help mentioning it.  The other thing about this is you could control when and how much snow you melt.  If you collect rainwater for use, you could control your storage to what room you have in your storage containers.

Interesting thread.  Thanks for posting. 


Comment 18 of 54
February 1, 2008

you can visit my site, www.We AreSolar.com. On the contact page you will find my email address and on the special offer page you will find raw owner collected data on evacs in SDHW and SDHW and Radiant heating systems for 2005, 2006 and 2007. I did not direct you to this site for sales purposes. There is good info out there and if someone has some well thought out questions, that are specific in nature, I will take some time, that I really don’t have, to answer them. It just “kills” me to see some mush confusion when it really does not have to exist.   …..Bill


Comment 19 of 54
February 1, 2008
Hi: I can not believe the misunderstood information the these last few a dozen posts. There is definitely no shortage of mis understanding about the differences in flats and evacs and apparently no concept of what load balancing means to the thermal area. As an avid solar thermal and RE person for over 30 years and in the evacuated tube business for just about 3 years, it is just amazing the confusion out there in the market. Rather than try to write “a book” I this message space addressing all of this, cntd…
Comment 20 of 54
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February 1, 2008

MIT generates its energy from its own natural gas plant, if I understand my son correctly, but they are doing research on solar under grants now. 

They had to angle collectors less than optimally because of the danger of wind carrying off the collectors.  I'm pretty sure this was true for the water panels as well as the PV panels.  The wind can be so fierce where the panels are mounted. 

MIT is pretty open about sharing the information.  It is likely you could contact them about this, and I believe they would like to get information from you as well.  It is good to have clearing houses for this sort of information so that what is best can go to scale as quickly as possible.  Their contacts around the world are phenomenal, and many there are motovated to share with less developed countries.   


Comment 21 of 54
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February 1, 2008
I'm glad to find out about this, since I've been looking for such a comparison. I emailed an evac manufacturer, but got no satisfaction. I was surprised, however, when I asked two NH solar installers (separately) about the evacs and both said they have more trouble with them. One refuses to use them in this climate because if the motor goes out or power goes off, the evacs will burn up and have to be replaced. Anyone familiar with this trouble??
Comment 22 of 54
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February 1, 2008
I installed an evacuated tube DHW system this past fall in Kingston, NH (~60 miles south of Dacres).  It's set at 45 degrees and has shed most of the snow from storms this winter without any help from me.  I would have liked to set the array at a steeper angle but wasn't allowed to as a condition of qualifying for a $1500 rebate from NH electric Coop.  If you want data on solar radiation and how it's collection is affected by different mounting angles check out http://rredc.nrel.gov/solar/pubs/redbook/
Comment 23 of 54
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February 1, 2008
Here in western Massachusetts (lat 42) we've been mounting flat panels at a steeper angle (~60 degrees) to reduce the chance of cooking the transfer fluid in summer and to collect more heat and shed snow better in winter. Summer performance is excellent and winter performance is much improved (especially over snowbound case at D-Acres) but still needs backup.
Comment 24 of 54
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February 1, 2008

Even in more northern climes, evacs are usually not a better choice for SDHW.  Their superior heat retention during the winter is generally offset by their higher cost and much smaller aperture during the rest of the year.  On a per square foot of roof space basis, and on a per dollar basis, flat plates will outperform evacs during the summer months.  For space heating it's a different story.


Comment 25 of 54
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February 1, 2008

so far for four seasons energy output is approximately equivalent..the evac tubes do perform better spring fall while flats are stella summer performers, both panels have been inaccessible and snow bound for the last 3 months ( next year we will rig safe climbing access for snow removal) all of this information will be documented and available ..i agree that we do need more testing if the evacuated tubes do provide a technological superiority that will have to be demonstrated and i am leaning towards optimalization in this region through gable end installs...we would be happy to do the testing. 


Comment 26 of 54
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February 1, 2008
I have vacuum tubes here in he uk and they have functioned automatically for 18 yeas without problem. the only problem was with the water pump which i replaced myself. They are rather expensive I must admit and without tax breaks are not cost effective unless heating costs increase further. However it is a great feeling to have all the hot water we can use on a sunny day ( and it then gets collected and goes onto the lawn which loves it and produces thick green growth where it has drained...)
Comment 27 of 54
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February 1, 2008

Not much mention of cost. Even if the evacuated tubes are 10% or even 20% more efficient, if they cost twice as much , that efficiency is largely irrelevant as flat plate remains cheaper. Okay, there is morre space taken up, but it is seldom the case that there is not enough roof for solar panels - usually not enough money!

My system is 6 square metres of flat plate solar thermal (plus about 30 or PV but that is not relevant to this thread). Unfortunately in the UK, tube is largely pushed by the rip-off merchants using hard sell to sell at at twice or three times the realistic cost of the installed systems bringing the industry into some disrepute!

Ultimately, whether you buy tube or flat plate, shop around and as soon as you get the hard sell, walk away - you're going to be ripped off!   

 


Comment 28 of 54
February 2, 2008

Hi: Drain back is best if the “site” can accommodate the consistently downward slope for both the feed and return collector lines. If you can not, then closed loop glycol is the most typical and popular way left, with the associated heat exchangers. For efficiency reasons though, the fewer number of HX needed the better. Just in case you are not aware, there is a difference between drain down and drain back systems.


Comment 29 of 54
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February 2, 2008

I am curious about the way the hot water is connected to the existing hot water tank and whether extra storage tanks and transfer coils are used to get the hot water where it is needed in the house. Also are the systems controlled by draindown thermostats and valves in this cold latitude. How many pumps are involved and what is their electrical consumption? Is there a single best way of handling the freezing problem?


Comment 30 of 54
February 2, 2008
Hi EVR: I sell my 20 and 30 tube collectors for 450 and 640 respectively. I believe you can find flats for more money than that depending on brand and size. The evac VS flat reminds me of the old days when Alkaline batteries hit the market. Carbon makers went on for years trying to market their batteries as "just as good" despite of the simple fact that the Alk tech was better.. Some things don't change......
Comment 31 of 54
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February 2, 2008
It is good to know about the work in NH to compare flat plate and evacuated tube collectors. In China (the world's biggest market for domestic solar water heaters) almost all installations are said to be ETC based. I wonder if a scientific comaparison was done there. Several Indian comapnies are also now offering systems using tubes imported from China. The interesting point is that the price of ETCs seems to have come down in recent years, and in some cases ETC systems are being sold for less than flats. Is the China effect not felt in the US?
Comment 32 of 54
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February 3, 2008

Fitch says "The looks “thing” is such BS!! "

Perhaps, but having it look good can really boost margins! 

 I'm not sure why you rail against what consumers want...you must be a disgruntled engineer, you complain about poorly designed systems dragging down the industry and turn around and insult your customer's tastes...maybe after 30 years in the industry you could try selling people what they want rather than what you want.


Comment 33 of 54
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February 4, 2008
Hi Guys ... let's work together ... W.F. have seen your site and think it is great ... D-Acres new data is always welcome ..... design is important to me so on one project used Sunda evacuated tubes that can be mounted horizontail on a wall or flat ( adjust fin to angle)... they work great ... I've designed and built a 1000 sf home using SDHW for DHW and radiant assist ... Sip design ... practica,l it works ... let's get out of the hippy stage and pool our info for good tastful design and efficiency ... we are on the same page .... lets get it to the people for all our good ....
Comment 34 of 54
February 4, 2008
Hi: TM, you are so wrong and off base it borders on the funny.. Why not just mount them upside down.. the flats will still work then you will have some great product bashing data!!... and Mr. "in case Mr. Fitch hasn't noticed" person who lit the fuse on this whole tone (comment#3) .. the point about "LOOKS" is that solar has not been marketed by BIG MONEY yet, in the ways that the public at large grab on too, those ways listed above, and looks are largely arbitrary based on the marketed accepted views of the public at any given moment in time...
Comment 35 of 54
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February 4, 2008
I am in MA and usually recommend flat plates. E tube technology keeps changing to rapidly, which should be an indicator that they could be better. Collector area compared to installation area is also bad. Broken, discontinued tubes can be difficult to replace. Collector heat exchanger is small, and being a heat exchanger, efficiency drops. Flow rates must be considered. (Hopefully they will find a conclusion as to how slow the flow must be with their data.) They have only recently considered adding glycol filled tubes for freezing climates. Water lines up to the panel should be glycol also, thus adding a second heat exchanger. Funny how nobody mentioned putting the two setups on the ground. Another thing I always try to recommend, in order to maintain and change the angle easily for maximum gain and to keep the panels safe. Are you going to post a link so people can see the data in real time?
Comment 36 of 54
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February 4, 2008
Getting back to the experiment, the angle should not matter. This is an experiment. As long as both collectors are set up the same and have the same exposed area, therefore both types are equally exposed to the same conditions,  the data collected should determine which collector is more efficient.
Comment 37 of 54
February 5, 2008
On the looks thing; For the most part, the market does seem to pander to what people want, and those who don't do their research are their lawful prey. If a buyer values arcane esthetics (Looks based on some values from past or unrelated function) over function, can any true efficiency comparison be gained.
One other Q; Has any one ever seen, or truthfully heard tell of, any frost or snow or freezing rain stuck to a CVT tube when the sun re-appeared?? I have seen it many times on flat plates.
Comment 38 of 54
February 7, 2008
Hi Phil: I am not exactly sure what you mean when you say the sun reappears. I have many times looked at frost and freezing rain on the tubes and how it effects turn on times and melt off times. I have a picture on my web site of my tracking evacs on a frost laden morning just after sun rise (My solar home page, subpage). There are four tubes in that array that I killed the vacuum on as an experiment. You can see the frost has melted from the compromised tubes but is still well in place on the good ones. Evacs will run even under a couple inches of snow depending on the storage temps. The whole snow issue really depends on where you live and the most common weather conditions for that area.

 


Comment 39 of 54
February 11, 2008
Second part:
My 'at home' tubes are at 75 deg; from H and never get snowy or frosty, I think because they are wind swept. We've had lots of snow this year. They also absorb best at this annual sun angle. 165+ deg; today(into an 80G tank) with -5 ambient. A friend with six big flatties reported 100 degrees in the loop to a 200 gal tank.
I'm guessing the tracker mounted evacs you refer to are the kind with a flat fin absorber inside. Mine have the sputtered absorber on the outer surface of the inner tube wall, and passively track for most of the solar day. 160 deg; or so, full, and lesser after that, as well as back side reflectance.
Comment 40 of 54
February 11, 2008
Ya hey, WF, I installed a twenty tube CVT unit parallel to the roof plain for the Aldo Leopold Legacy Center(against my strongly asserted recommendations). Visited last week and it was covered in snow built up from the roof. So was their three KW of PV. Even highly paid architects and engineers and developers will screw up every so often, and will stick by their reasoning for some time, because it is not their money they fool with. They also put the thermal and some PV absorbers in the shadow of a huge chimney with a huge metal cap on it.
Comment 41 of 54
February 12, 2008

Hi: Mine are the double wall as well, but pointing at the sun gives the best performance do to the reflectors in between and once you get to the side more than about 30 degs, the tubes will start shadowing each other. Yes, 75 deg is great for snow shed but that is the steepest you want to go. You want to be at least 15 degs off vertical for proper fluid return down the heat pipe. My Lehighton customer has had his array return as high as 235 DegF on my open loop drainback DPDB system....


Comment 42 of 54
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February 24, 2008

Interesting discussion, not beeing well versed in solar, but beeing a retired HVAC professional, it seams to me the CVT system has to have significant added value. Recently I built a new home with oil fired radiant floor heat through out. About 5000 linear feet of PEC and it preofms well. I would like to supplement with solar and am interested in the experiance knowledgable individuals may have with system integration and sizing. The same boiler currently provides hot water via a domestic coil. It would seem a large factor for inegration for space heating would be the ability to store solar heat during peak production. Any ideas as to how much and most practicle method. I have 2800 sq. ft. of walk out basement, all radiant heat, seams that could be asigmificant source of storage, may be a little warmer than normal some times.

Thanks and keep up the intersting, objective debate. 

 


Comment 43 of 54
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March 9, 2008

Interesting discussion, not beeing well versed in solar, but beeing a retired HVAC professional, it seams to me the CVT system has to have significant added value. Recently I built a new home with oil fired radiant floor heat through out. About 5000 linear feet of PEC and it preofms well. I would like to supplement with solar and am interested in the experiance knowledgable individuals may have with system integration and sizing. The same boiler currently provides hot water via a domestic coil. It would seem a large factor for inegration for space heating would be the ability to store solar heat during peak production. Any ideas as to how much and most practicle method. I have 2800 sq. ft. of walk out basement, all radiant heat, seams that could be asigmificant source of storage, may be a little warmer than normal some times.

Thanks and keep up the intersting, objective debate. 

 


Comment 44 of 54
March 12, 2008
One way to start is to calculate the BTU's you would use per day times the average sun-off period expected. (another big variable, and you do have your backup system). That would give a ball park estimate for load. Supply can best be determined by using a 50 watts per tube estimate times the average solar day hours in winter. Here it is about four hours. You didn't say your location. The solar day is also highly variable. One KW equals about 3400 BTU's. CVT collectors come in 20 and 30 tube arrays, typically. Unless you have a pool to heat, you may be covering most of them in summer. Google me or Mr Fitch for more info and prices. I beleive he is in PA. Remember, any amount you install will lay off that much in other fuel use. Just don't get the tank so big that it doesn't get to the radiant system temperature.
Comment 45 of 54
March 12, 2008
Vern; I'd say you have some prime solar ideas, at least from the storage and use end. Assuming you have a good solar window, you may just as well acquire any large tank you can get inside there, because the insolation will not always be predictable. Old bulk milk tanks sans compressor are a good, long lasting option, stainless steel, insulated and many big sizes. Heat exchangers, differential controllers, pumps and the rest of what's needed is all available from installers et.al.
Comment 46 of 54
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April 5, 2008
Continued from last post (I got long winded;^)

3. A double glazed flat plate (glazed with polycarbonate greenhouse glazing) will test out a lot better than a single glazed flat plate AND perform very much like the net numbers that vacuum tubes show. Not many are doing this with good flat plate absorbers in the US, but they should be.
4. Vacuum tubes are easy to ship from China or Europe, while flat plates are not! Think about that! There is a balance of trade thing here. If you were manufacturing to export solar thermal, it is a lot less BS to ship a box of tubes and a manifold than it is a bulky flat plate 3,000 miles. Ever hear of Japan INC. Think of China INC. And what about warranty, especially in the northern tier of states. I have never had to touch a flat plate for broken glass in almost 30 years of doing this! I cannot count the lost vacuum tubes over the years.
5. The SRCC numbers are not biased. Vendors will always have some spin on their product!
Comment 47 of 54
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April 5, 2008
A couple thoughts:
1. In terms of considering flat plates over vacuum tubes, they should be at the same tilt angle. If that prejudices against one or the other, then more than one tilt angle should be tried. Vacuum tubes with heat pipes should function well at many common home lower roof angles.
2. Regardless of what the vendor says, there are already SRCC certifications on both types of collectors. SRCC says the daily numbers for DHW are usually always better for flat plates. I used to sell Thermomax in the '80's and have heard all the BS about net versus gross aperture. Bottom line is you get more btu's a day out of flat plates for DHW. Period. IF you are doing space heat or process heat or AC, that is different. Most people are not doing that!
Comment 48 of 54
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May 27, 2008
The SRCC data for Concord NH can be found at:

http://www.solar-rating.org/ratings/annuals/NHCONCORD20080328.pdf

... and it appears that flat panels are better then Evacs for HW in Concord NH.

Other data from Europe's SPF (similar to SRCC) again shows flat panels are better, a good summary and links can be found at:

http://www.sustainability.ie/solar.html

... but the basic thing is that evacs do perform better in the dead of winter but there is so little energy available that FP's better performance the rest of the year wins out.

Evacs may be better for some climates but there is no data yet that describes this.
Comment 49 of 54
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June 17, 2008
Good post Tom G. As a mechanical engineer, I have done the math on flat plate collectors and you are correct that a double glazed flat plate collector is much better. I also posted earlier saying that both collectors should be exposed to the same angle and conditions to make the experiment valid. As with any solar apparatus, it all comes down to exposed area and collector material. You gain so many BTU's/ft^2 as the sun shines. A 4 x 8 flat plate has 32 ft^2 of collector area and only takes up 32 ft^2 of roof or even less area when mounted on the ground and appropriately angled. Evacuated tubes usually have a 3-4 in. glass tube into which a 1-2 in. fin is installed. This is why you need a large number of tubes to get a comparable output. An evacuated tube assembly is usually is around 6-8 ft wide and 7-8 ft long with 14-16 tubes. This translates to a fin collector area of 12 ft^2 with a 64 ft^2 footprint. Yes, evacuated tubes may get hotter faster, but that is because there is much less water in each tube (most are a tube within a tube) than in a single tube within a flat plate. Even if you count the water in the header, evacs heat up a much smaller quantity of fluid compared to a flat plate. I've built SHW flat plate collectors for water pasteurization using
3\4 in copper tubing. All I had to do was calculate and increase the fin area per tube to get the desired performance. All flat plates will boil water, just like an evac., if the water is left stagnant. I've seen glycol filled systems boil.
We still haven't seen the results of the original experiment that started this post. Hopefully the results will be in soon.
I guess it's to each their own when making the choice between the two technologies. As long as the idea of using SHW is supported.
Comment 50 of 54
July 28, 2008
I have not touched a flat plate for broken glass either, but because I don't touch them.
Neither have I had to replace a glass tube for other than contuse damage. I have broken some in experiments, etc., but once installed they are as durable as glass can be, and a broken tube or tubes, does not cost the entire unit performance. Only the output of that tube is lost until replacement. Only the outer broken tube needs replacement, an easy, lightweight job.
Also; the more a given collector is tested with SRCC, the higher test you will get. It is expensive. I have used collectors from Chinese companies that have never been tested because of the long waiting list and cost, and they perform as well as many tested ones, at a lower price
Bottom line here is know your dealer and product. Many will have replacement tubes in stock over time.
Comment 51 of 54
July 28, 2008
Now, we get into the flat plate society info, such as it is. SRCC tests collectors at annualized performance, I.E., not seasonal. They give little data useful for performance with below freezing ambient temps, (which is when I believe we want heating most).
There also is conflicting data on what is actual collector area. FOE in WI rewards based on gross collector area which tends to favor flatties. The CVT collectors have a manifold and spaces between the tubes which do not collect heat, but are figured in compared data with them. The NET collector area in a twenty tube collector is about 16.5 SF. They also are nearly transparent to the wind and much lighter weight. A twenty tube CVT with 16.5 sf absorber area will get you about One KW or 3500BTU's per hr. of water heating power on one sun. Most flatties will only get that in warmer months.
CVT's with heat pipes have NO water in them.= light weight.
Bottom Line is; get trustable comparative data. Flatties have their place, usually for summer applications, or more southerly latitudes.
Like I said awhile back up, we need more monitored systems with real time published data.
Tho the CVT's often outperform flatties, even at gross comparisons.
Comment 52 of 54
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August 24, 2008
WF, just checked out your website, looks like you added some flat plate panels to assist in your GSHP. Kind of surprising after so much bashing of this technology. (Though I am sure you will argue that you are only using it for low temperature gain) Also why didn't you mount them so you can adjust the angle?
Comment 53 of 54
No image available
November 10, 2008
A person who posted on another article here at REW included some real time data comparing the two types of panels.The test site and collected data may be seen at www.solarishot.com. Check it out. He has both types of panels right next to each other, nearly the same footprint and both at the same angle for comparison.
Comment 54 of 54
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