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November 21, 2006

SCHOTT Solar Feels Impact of Silicon Shortage

Billerica, Massachusetts [RenewableEnergyAccess.com]

SCHOTT Solar, Inc. issued a notice to its employees at its solar wafer and module manufacturing plant in Billerica, Massachusetts, that the facility may have to close down because of inadequate supplies of silicon.

"SCHOTT -- like many other solar manufacturers right now -- is having a tough time identifying adequate supplies of silicon. The company doesn't have enough silicon to run all its facilities, and won't until 2008."

-- Marc Roper, SCHOTT Solar, Inc., VP of Sales and Marketing

The Worker Adjustment and Retraining Notifications (WARNs), which were issued last Thursday, are required under federal law for manufacturing facilities with more than 200 employees. The WARNs said that the plant could close within 60 days.

According to Marc Roper, Vice President of Sales and Marketing at SCHOTT Solar Inc., the decision to issue the WARNs was entirely related to the company's inability to lock up enough silicon for cell production. Roper said that SCHOTT had no intentions of pulling out of the U.S. photovoltaic (PV) market.

"This is all about the silicon supply situation. It is definitely not related to any consideration of the market in the U.S.," said Roper. If the plant closes, SCHOTT Solar, Inc. will keep its headquarters in Roseville, California, and continue shipping modules into the country from its European facilities.

The potential closing of the 15-megawatt (MW) capacity manufacturing plant is a grim reminder of the impact that silicon constraints are having on the PV market in the U.S. and around the world. Many companies have had to scale back operations because of the silicon shortage.

"SCHOTT -- like many other solar manufacturers right now -- is having a tough time identifying adequate supplies of silicon. The company doesn't have enough silicon to run all its facilities, and won't until 2008," said Roper.

SCHOTT European manufacturing is not up to capacity either, he said. The company currently has four manufacturing facilities in Europe and one in the U.S. with a combined capacity of 130 MW. But because the Billerica plant is the oldest and least efficient of all SCHOTT's facilities, the company will close it if necessary.

If the plant closes, SCHOTT could sell it to another solar company with enough silicon supply to resume production. Roper said it was too early to comment on any specific negotiations.
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Reader Comments (13)
 
No image available
November 21, 2006
Big OILY INC buying up the critical supplies to drive all competitors out of business. John D. Rockefeller did this to make Satandard Oil an illegal monopoly 130 years ago -- heirs who received EXXON-CONOCO-CHEVRON-ARCO stocks passed down are still doing it.

One needs to move to technologies which cannot ever be corralled by monopolist corporations.

H2-PV is ultimately the solution. One must control the Si process from sand or recycled beer bottles or rice hulls all the way to EMC furnace and making one's own inert Argon supplies from the air.

http://h2-pv.us/%7Eh2pvvus/wiki/tiki-index.php?page=H2-PV.US

http://h2-pv.us/H2-PV.html
Comment 1 of 13
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November 21, 2006
Silicon
by A.A.

Silicon shortages now are here,
What's causing the problem is not too clear,
Though a common mineral found in sand,
Processed silicon has high demand,
Growing the crystals is not an easy task,
Production facilities must be made to last,
Newer methods must be brought on line,
Creating greater volumes every time,
The answer is increased silicon production,
To overcome supply reduction,
Demand is soaring way out of hand,
And that is how conditions presently stand.

adrianakau@aol.com
Comment 2 of 13
November 21, 2006
Keep it scarce. We have to keep the price up. We cannot have runaway price falling on anything to due with renewable energy until all the money has been extracted from hydrocarbons. Big oil owns most of the PV market so how could it be any other way.
Comment 3 of 13
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November 22, 2006
Okay, I'll be the nieve guy in the group. Could it just possibly be that we really are short? Traditional sources have always been waste from silicon chips. But the PV market is finally growing up. We need dedicated plants for the solar industry.
Comment 4 of 13
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November 22, 2006
END subsidies, make the solar manufacturers actually compete and watch solar take off like a wildfire.

Schott is in trouble because they couldn't negotiate a contract to save their lives -- literally.
Comment 5 of 13
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November 22, 2006
it seems so hopeless to think we will recieve any breaks from big oil. why bother to get hopes up anyway? we are nothing but mindless drones to them, ment to be used and abused. they don't care i havent had a job for more then three months at a time this year. (thanks big three automakers for destroying michigans economy)so are the gas pumps configured to take blood yet?
Comment 6 of 13
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November 22, 2006
At least there are thin film photovoltaic options!
Comment 7 of 13
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November 23, 2006
Silicon is made in a series of very energy and capital intensive processes. The silicon-oxygen bond is one of the most stable known and there is no way to avoid the energy required to break those bonds. Purity is also very important in performance and the requirements are orders of magnitude greater than for most metallic materials. Cost reductions are being vigorously looked for but are not likely to be dramatic. I am not aware of the involvement of oil companies in any aspect of silicon production or any control that they might have over price or availability. The major silicon customers are the electronic companies and they can afford to pay a higher price for the material since they use just a small amount in each device. Solar can only obtain the left overs and lower quantity material at the prices they can afford to pay. I can guarantee that silicon makers are making every ounce of the material that they possibly can at this time.
Comment 8 of 13
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November 23, 2006
Good point Holley!
Comment 9 of 13
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November 24, 2006
this makes companies like evergreen solar look even better. Their thin film solar panels use 100 times less silicon. As demand goes up we need smarter methods of making solar cells. Dow Corning also came up with a new material that can be mixed with silicon so you use less and still have the same efficiency in the cells.
discloser statement-I own stock in many solar companies and advanced batttery comapnies, including eslr, evergreen solar.
Comment 10 of 13
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November 27, 2006
The shortage occurred when Katrina curtailed the processing plants in the South, creating a shortage that has continued to this day. The product is still out there, it is just much more expensive than usual, it has nothing to do with BIG OIL buying anything, that sounds like a wild conspiracy theory.

Also, Mr. Roper is totally inaccurate about the efficiency of the Billerice facility, as it is Schott's MOST EFFICIENT plant worldwide, just the OPPOSITE of what he says. Mr. Roper is in sales, and the California location is just a sales office, not the US HQ of Schott as he would like us to believe, that is the Billerica location.

Solar Advocate NOW is correct about Schott's contract negotiating skills.....that is truly the reason they are in the situation they are now.

I am sure Schott's WW HQ in Germany has a few slightly irritated executives when they see a VP throw out inaccurate information about a facility they are trying to sell. Good job Roper! Can you see the bus coming?
Comment 11 of 13
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November 28, 2006
Please - do you people do any research? What "BIG OIL" players are there still in Si based PV? Only BP Solar, and they hardly represent the majority. No, this is all about supply and demand, and there is simply not enough Silicon to go around.

Not sure I agree with Solar Dude's assessment that it's all about Katrina either, however EFG does have some unique requirements (virtually the same as Evergreen's are by the way). But question: Why close Bellerica and not something in Europe where costs are much higher? My guess: It's more about consolodation and moving manufacturing & technology out of US and Si created a nice scapegoat for the act.

But it's OK. Watch the US re-emerge to dominate in this space by 2010. Yes, new manufacturing is coming and it will serve the biggest market in the world for PV.
Comment 12 of 13
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November 28, 2006
Poor management and shortsightedness created this company's dilemma. If they knew where to look they would find a buyer close to home (US) "with silicon"....or is it that the company isn't really up for sale.
Comment 13 of 13
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