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June 19, 2006

Switchgrass Burn Test Proves Hopeful

Chillicothe, Iowa [RenewableEnergyAccess.com]

Switchgrass is often cited as one of the most promising crops that could be grown in the U.S. for a variety of biomass processes, particularly directed combustion or as a feedstock for a cellulosic-ethanol processing project. For all its hype, there are few actual examples of its use. This week, however, brought news of a successful and promising application of switchgrass crops co-fired with coal.

Environmental Resource Trust's EcoPower program certifies the amount of power generated during the test burn that resulted from a renewable energy source, and allows the project team to market the RECs to companies, government organizations, and/or residential consumers who are willing to pay a small premium to ensure that a portion of their energy purchases go to a renewable power generator.

The Chariton Valley Biomass Project, which is managed by Chariton Valley Resource Conservation & Development (RC&D) Inc. and co-funded by the U.S. Department of Energy, the U.S. Department of Agriculture, Alliant Energy, and other project partners, just ended a three-month test burn of switchgrass with coal at the Ottumwa Generating Station in Chillicothe, Iowa.

By the end of the test burn on May 12, 2006, the Chariton Valley Biomass Project team, led by Chariton Valley RC&D Inc., Alliant Energy (and its subsidiary, Interstate Power and Light Company) and assisted by numerous Iowa-based team members and others spanning from Portland, Oregon to Denmark, said they accomplished the following during the three-month test burn:

-- Delivered, processed, and burned 31,568 bales of locally grown switchgrass totaling 15,647 tons as renewable fuel for generating electricity at Ottumwa Generating Station (OGS).

-- Generated 19,607,000 kilowatt-hours of electricity from the renewable switchgrass fuel. That is enough electricity to provide 100% of the electricity needs for an entire year for more than 1,874 average Iowa homes. This is a world record for electricity generation from switchgrass.

-- Processed and burned switchgrass as fuel at OGS for more than 1,675 hours since mid-February 2006. Processing hours per day have improved significantly since the beginning of the test burn, with the facility operating without downtime nearly continuously throughout the past month of the test burn.

-- Reduced emissions of sulfur dioxide (SO2) from OGS by about 62 tons due to the extremely low sulfur content in switchgrass. The coal used as fuel at OGS is low-sulfur coal, but not as low in sulfur as the switchgrass, which contains only about 0.1% sulfur (by weight).

-- Reduced emissions of carbon dioxide (CO2), the primary greenhouse gas, by a total estimated amount over 50,800 tons through reductions at the power plant, and because the switchgrass absorbs carbon dioxide from the air during its growth cycle and stores a portion of the absorbed carbon in its deep root system -- this also improves the soil conditions on the fields where the switchgrass is grown.

-- Generated about 626 tons of fly ash, which has been approved for sale from the power plant for use in concrete and other valuable byproducts. The ash is what is left over from the switchgrass after it is burned in the boiler. This ash is collected at the power plant along with ash produced from the coal.

-- Demonstrated that the processing system designed, installed and operated by the project team throughout the test burn can be operated reliably at and above its designed process rate of 12.5 tons per hour, especially if the switchgrass delivered to the facility contains moisture contents of 12% and under. The average moisture content of switchgrass burned throughout the test burn has been about 13%.

-- Replaced about 12,060 tons of coal purchased from Wyoming with renewable switchgrass that was planted, grown, harvested, stored, delivered and processed by local Iowa farmers.

-- Generated an estimated 19,600 Renewable Energy Credits (RECs) that have received independent third-party certification under Environmental Resource Trust's EcoPower program. This program certifies the amount of power generated during the test burn that resulted from a renewable energy source, and allows the project team to market the RECs to companies, government organizations, and/or residential consumers who are willing to pay a small premium to ensure that a portion of their energy purchases go to a renewable power generator. Purchasing these RECs can help companies and government organizations meet their environmental goals.

The project team believes the processing system demonstrated for this project would also be well suited for application in facilities that would create ethanol and/or other co-products from switchgrass.
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Reader Comments (8)
 
No image available
June 19, 2006
It is the marginal increases in greenhouse gases that count, not the background level of greenhouse gases, regardless of the source. If you are five feet tall and the water is rising, it's the last few inches that count, even though the bulk of the water brought up the level to just below your nose.

If you are appalled at the so called ignorance of this blog, go over to realclimate.org; I'm sure that you will feel more comfortable peddling your theories amongst experts.

The article failed to address the carbon and energy inputs necessary for this process. Yes, most of us know that the feestock itself is supposedly neutral, but without knowledge of all the inputs necessary for this process, it is not possible to evaluate the energy return or the net carbon impact.
Comment 1 of 8
No image available
June 19, 2006
The author seems to say "primary" as in "the greenhouse gas that is a primary concern to the current global warming mitigation models." not "most potent on a scienfic scale"
Comment 2 of 8
No image available
June 19, 2006
" Reduced emissions of carbon dioxide (CO2), the primary greenhouse gas,"
Ignorance of greenhouse gases seems to be rampant on this blog. Carbon dioxide is nowhere near the most potent greenhouse gas. That distinction belongs to water vapor, which accounts for fully 95% of greenhouse gases and is far more potent than CO2. The remaining 5% is divied up amongst methane , CO2 and others.
Methane is produced in large quantities by trees, especially in the rain forests, and is a more potent greenhouse gas than CO2.
Comment 3 of 8
No image available
June 21, 2006
Grasses and weeds are best as an ethanol source. Unlike corn, they need no fertilizer.

Isn't Methane the worst greenhouse gas? The melting tundra and its peat, especially in Siberia, is a huge source of Methane.
Comment 4 of 8
No image available
June 21, 2006
Strange to see comments about water and methane wrt this story.There are many things we need to fix if our children are to have a halfway decent world to live in, this experiment is trying one.
I would have liked to see a full EROEI analysis of teh switchgrass process, and obviously not mixing teh ash with the coal ash would have meant it was usable as fertiliser for the switchgrass fields, but lets not dump on people actually trying to do something thats potentially in a right direction.
Comment 5 of 8
No image available
June 22, 2006
And how do we resolve the emission problems in the production process? Don't just write it off. Switchgrass is native, it is perennial, it is drought and insect resistant and it needs little or no fertilizer. There are varieties that grow to 6-12 ft tall and it is therefore at the highest end of per acre production.

I am appalled at how the huge agricorps have run off with the ethanol idea to put millions of acres into habitat destroying mono cropped corn that must be harvested, reseeded, fertilized, tilled and sprayed each year. If we can just get the Switchgrass-crop / lumber waste source secured in a far more environmentally safe production process, the infrastructure issue is much smaller for E 85 and E 95 fuels than other alternatives. We are talking about only a special pump per station and flex fuel vehicles. That's do-able. Let's make it work.

If coal is the main issue of the processing cycle, can we replace it with some other source of energy?
Comment 6 of 8
No image available
June 23, 2006
As a mechanical engineer at a pulverised coal fired plant I find some key info in this story lacking. Was the boiler used a pc unit or a fluidized bed? What was the BTU/pound content of the switchgrass? What was the injection method into the boiler? What methods are required, if any, to dry out the cultivated fuel prior to combustion? Since I am not familar with the D-stringer machine, was the fuel chopped into little bits or fed as cut, in long strands? Just as important as the BTU question, how much acreage is required to grow this crop and under what conditions? It is an interesting idea and the boiler at my plant has burned a variety of fuels in the past but more info need to be publicly published to attract increase usage of this potential fuel. -
Comment 7 of 8
June 30, 2006
"Grasses and weeds are best as an ethanol source. Unlike corn, they need no fertilizer."

This is simply not true. EVERYTHING requires fertile soil. Any farmer knows that whenever you grow the same thing over and over, without constantly adding nutrients, it eventually wears out the soil.

To be truly sustainable, this fuel source needs to be created in a closed-cycle, which means organic fertilizer (manure or green manure).

Crops of switchgrass probably need to be rotated with legumes to fix nitrogen -- possibly soybeans for biodiesel.

:::: Jan Steinman, Communication Steward, EcoReality http://www.EcoReality.org ::::
Comment 8 of 8
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