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January 26, 2006

Sharp Teams Up with Sandia National Laboratory

by Jesse Broehl, Editor, RenewableEnergyAccess.com
Albuquerque, New Mexico [RenewableEnergyAccess.com]

Last November, we reported on an agreement being signed between one of the U.S. Government's top energy laboratories Sandia National Laboratory and the Sharp Corporation, based in Japan. Sandia this week made a public announcement of the agreement and provided a few more details about the thrust of the partnership.

"This is one of Sharp's first interactions with a U.S. lab and our hope is that we're successful and that success could go into solar PV and other areas."

-- Jeff Nelson, who manages the solar technologies group and is the Sandia manager of the CRADA with Sharp

The broader partnership between Sandia and Sharp will focus on energy technologies, specifically photovoltaics and fuel cells. It will involve research and development of Sharp's solar photovoltaic technologies, including tests and improvements on reliability, durability, calibration of solar modules, inverters, and other advanced applications.

The agreement, called a Cooperative Research and Development Agreement (CRADA), has been in negotiation since June 2004, following New Mexico Governor Bill Richardson's meeting with Sharp's executives in Tokyo to sign a MOU between New Mexico and Sharp.

Sandia's immediate focus is on portable power applications, such as the use of direct methanol fuel cells to power consumer electronics like laptops, cell phones, and PDAs.

Sharp has asked Sandia to fabricate fuel cells using Sandia's proprietary membranes and catalysts. Sandia researchers, along with researcher Akimasa Umemoto from Sharp, have begun designing the materials and membrane electrode assemblies for Sharp's specific application target. They will fabricate and test the fuel cells during the 12- to 18-month project under conditions relevant for Sharp's applications.

Jeff Nelson, who manages the solar technologies group and is the Sandia manager of the CRADA with Sharp, said his laboratory brings "novel device membranes" to the table while Sharp brings extensive system and application level experience. He added this is also one of Sharp's first interactions with a U.S. laboratory.

"This is a stepping stone," Nelson said. "This is one of Sharp's first interactions with a U.S. lab and our hope is that we're successful and that success could go into solar PV and other areas."

Solar PV will indeed be a major direction of the partnership as it progresses, according to Mark Cortez, Director of Marketing for Sharp's solar energy division, who was contacted last November regarding the arrangement. Cortez said the depth and breadth of Sandia's research facilities are a perfect fit for the company.

"They have the ability to create test beds, constantly doing module and inverter testing," Cortez said. "They are a great source of independent testing. When you bring something to them, you are going to get a real accurate representation of how it performs."

Among the initial solar research will be new explorations into agricultural applications for solar. All the recent growth in the solar field in the past few years, says Cortez, has been in the rooftop solar grid-tie market, but he says Sharp still recognizes rural, off-grid, remote power applications as a fertile business field.

Although it is currently the largest producer in the world, there might not be very much growth in the company's overall solar PV module output. The company isn't expected to make any major manufacturing expansions in the short term while a raw material supply situation is putting the squeeze on solar companies all around the world.

"There's no sense in building a bigger building when you don't have enough chairs to put in it," Cortez said. "We recently expanded our Memphis, Tennessee, facility to 60 MW, but we will be hampered by the silicon shortage. It's reasonable to say that we will not increase capacity, instead we will focus on development of working technology."

Cortez added that the company is excited about its prospects in bringing thin film solar products to market. He says the company has some thin film solar under development that competes with traditional silicon-based PV, particularly when factoring in the higher efficiency degradation that affects solar PV when under high temperatures.

Thin-film solar technologies are gaining popularity partly because of this situation with the constrained global market for solar grade silicon, required for traditional poly- and monosilicon PV, which, collectively, represents close to 90 percent of all solar modules produced today.

Cortez clarified that while the silicon situation is predominantly described as a silicon shortage, it is more accurate to say that the markets are growing faster than the supply can handle. There's far more silicon available this year, he says, than last year and years before, but the demand curve has shot straight up faster than the supply can keep up with. It's partly for this reason, Cortez says, that it makes sense to find and develop technology that strays away from that situation.
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Reader Comments (5)
 
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January 27, 2006
"John" maybe right re: competition. But then American manufacturers have access to the same facilities and can negotiate their own CRADAs anytime. These labs also have substantial overhead in the form of salaries for skilled scientists and engineers, and well as plant, equipment, and other costs. In times of Federal budget crunches (like now), there is insufficient budgets to keep the labs running, so Congress opened up the potential for public-private partnerships to keep the labs open and folks employed. Yes, it's Fed-funded facilities and people, but I suspect it's Sharp's money coming to the U.S., not the other way around. My concern on this one is the export of the fuel cell membrane technology overseas.
Comment 1 of 5
No image available
January 27, 2006
Translation: US Government tax dollars help foreign competitor to overpower US business.
Comment 2 of 5
No image available
January 28, 2006
The poly-silicon raw material shortage is a temporary problem. Plenty of sand out there, and given the significant increase of price of poly-Si, the suppliers will soon enough catch out with the demand.

What this and other alarmist articles fail to recognize is that the supply/demand problem is always solved rapidly by the market. The price of poly-Si is now over $100/kg (from about $24/kg in 2001). The producers of poly-Si raw material are doing very well these days indeed. But, as everyone already agrees that solar power is one of the fastest (if not the fastest) growth industries, more companies will jump in and will start producing enough material to satisfy the demand. Result: the price of the raw material will go down again, as it should. 2006 will be a bad year, but starting 2007 I predict the we'll start seeing an explosive growth of cheaper crystalline solar cells (c-Si, mc-Si, and string ribbon).
Comment 3 of 5
No image available
January 29, 2006
One of Japans most otstanding strehngths is lonterm vison - which seems completly lacking in Mr. Cortez` comment
furthermore seems even hyppocritical considering that even according to Sharp`s own representatives - SHARP IS a producer of poly-Si
why not make a real effort to ramp up production - inhouse......???
is that a sign of petro-$$$ being a stake holder in sharp.....?
Comment 4 of 5
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January 30, 2006

Comment 5 of 5
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