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July 22, 2005

Wal-Mart Deploys Solar, Wind, Sustainable Design

by Jesse Broehl, Editor, RenewableEnergyAccess.com
McKinney, Texas [RenewableEnergyAccess.com]

Wal-Mart, the largest retailer in the world, unveiled a new store outside of Dallas, Texas that could revolutionize how the company builds and powers their stores. The experimental design combines a host of renewable energy technologies including numerous solar PV arrays, two, small wind turbines, a bio-fuel boiler to recycle and burn recovered oil from store operations and a nearly endless list of energy-saving and sustainable design principles.

"We trust the results will be so impressive, that the store will set an example for retail operations nationwide."

- Steve Cohen, Project Manager at RWE Schott Solar

The project represents an industry first for big box retailers. For the next three years, the company has arranged through the Oak Ridge National Laboratory and other partners to carefully analyze every aspect of this experiment in sustainable, big box store design. The results, if satisfying, could profoundly change the way Wal-Mart, and even the retail industry as a whole, designs, constructs, and manages buildings and their energy use.

"We see it as a next step in evaluating the impact we leave on the environment as we look toward smart growth and sustainability in the building of our new stores," said Mike Duke, executive vice president and chief executive officer of Wal-Mart Stores - USA. "This store will contain many of the best resource conservation and sustainable design technologies currently available to minimize the use of energy and natural resources."

Duke added that sharing the results of the store's experiments with the rest of the retail and development industry could turn low-volume, rare technologies like solar and small wind power into industry standards.

In terms of renewable energy applications, there are subtle projects and then there are unmistakable ones. The most obvious is visible from miles away, serving as a fitting beacon for the experimental store: a 50 kW wind turbine from Bergey Windpower, rising up 146 feet in the air, and prominently deployed in the store's parking lot for all to see.

The turbine is the Bergey's newest model, the result of a collaboration between the company and the Department of Energy's Advanced Small Wind Turbine Program. One of the main goals of the program was to design small wind technology that performs well in low wind situations.

Mike Bergey, founder and President of Bergey Windpower, believes they have achieved that with their new 50 kW model, the XL 50. The unit will produce its maximum output of 50 kW at wind speeds of around 27 miles per hour, but more importantly, will still produce appreciable power at wind speeds as low 5 miles per hour.

There's also second, smaller Bergey 1 kW stand-alone turbine installed to power a Wal-Mart sign.

This is the first commercial installation of Bergey's new XL 50. Even pricing on the unit has yet to be finalized. While Bergey is pleased with the unparalleled opportunity to have Wal-Mart help kick off their new turbine, he's also a big fan of the other aspects of the store.

In short, this the real deal, according to Bergey. This isn't a corporate window dressing effort designed for solely for PR purposes.

"All the way along there's been an emphasis on the engineering side," Bergey said. "They have thrown out things that might have been left in other projects."

For example, Wal-Mart had originally considered an on-site fuel cell power unit but backed away from it after careful consideration.

Even the most die-hard renewable energy aficionados agree that energy efficiency trumps the application renewable energy systems. Every kWh of energy saved, is one that doesn't have to be bought from the local power grid or used from on-site renewable energy projects. Nowhere is this more clear at the new Wal-Mart facility than in the cooler section indoors. Typically, refrigerated display cases are an open-air style that allows the refrigerated air to pour out, putting enormous energy demands on the cooling units for the building. In the experimental store, glass doors have been added to the display cases in an effort to reduce this load. And according to Bergey, that alone, will save 600, 000 kWh -- six times the energy load the 50 kW wind turbine is expected to produce in one year.

With careful attention paid to energy efficiency, the project managers were also strongly inclined to use solar energy as well. As the retail industry's largest solar demonstration to date, the McKinney store is incorporating both crystalline and thin-film panels in numerous applications.

At 59 kW total, it's not the most aggressive application solar but it's an effort just the same. Sections of the store, such as the garden center, the curtain wall, and the entry vestibules are covered by panels for a total of five different grid-connected solar arrays.





The store's garden center offers an aesthetically-pleasing application of solar with 11 kW of polycrystalline solar PV laminates integrated into the passively cooled facility's canopy.






Wafer-thin cells embedded in glass allow electrical generation and a measured level of natural lighting to filter in. A similar approach is repeated in the store's entry vestibules.

The store's south-facing facade offers perhaps the most obvious application of solar with 34 kW of polycrystalline PV mounted vertically at the top of the building creating a signature "blue stripe" that runs the length of the store and is obvious to all customers. There are also a few smaller, standalone solar PV systems powering signs on the property.

"We trust the results will be so impressive, that the store will set an example for retail operations nationwide," according to Steve Cohen, Project Manager at RWE Schott Solar. "In the future, we expect that an increasing number of retailers will follow Wal-Mart's lead and incorporate 'environmental sustainability' into their store designs."

Solar Integrated Technologies also provide some solar for the roof-top section above the Tire and Lube center.

The last application of renewable energy-type projects is the recovery and use of cooking oil and waste automotive oil. In most Wal-Mart Supercenters, cooking oil used to fry foods and waste engine oil from the Tire and Lube Express is collected and recycled off-site. In this new store, however, cooking oil and waste engine oil are burned in a bio-fuel boiler to generate heat that is then directed into the heating, ventilation and radiant floor heating systems.

And there's a world of sustainable design applications going all throughout the facility including bioswale, pervious pavement, an experimental urban forest, various applications of water conservation, attempts to mitigate "heat island effect," a wildflower meadow, xeriscaping, high efficiency internal lighting and many recycling efforts (a more detailed explanation of all the new aspects of the store are can be seen at the link following the story).

Depending on the results of the next three years of analysis and careful observation, Wal-Mart's corporate experiment could greatly bolster public knowledge and acceptance of renewable energy and sustainable design, and create a paradigm shift in how big retailers, and other companies approach building their facilities and using the world's increasingly valuable and limited energy supplies.

"It sends a signal that this could be a significant business," Bergey said. "The world's leading retailer wants to make their buildings have a much lower environmental footprint. This sends the signal that it's the way you can be more competitive."

For more information see the following link.
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Reader Comments (9)
 
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July 25, 2005
In response to Neal Skapura...

My article on Wal-Mart's new store in Texas was not meant to be a broad-based, definitive analysis of Wal-Mart's overall business model but rather a focused overview of the company's localized efforts to incorporate green designs into their new experimental store.

Whether this leads to fundamental changes in the store's environmental footprint or not, I will reserve judgment and critique. It's simply not my place. I am well aware there are serious concerns with respect to how the world's largest retailer conducts business but I'll leave that analysis and critique to others, including said writer with the Institute for Local Self-Reliance.

Jesse Broehl, Editor, RenewableEnergyAccess.com
Comment 1 of 9
No image available
July 25, 2005
I think this review of Wal-Mart deserves more examination than Jesse has done. Consider the review by New Rules writer Stacy Mitchell in the following article:

Response to Wal-Mart's New "Green" Store in McKinney, Texas

MINNEAPOLIS (July 20, 2005)-While the features incorporated into Wal-Mart's new "green" store in McKinney, Texas, create very modest improvements in energy consumption and stormwater runoff, they do not change Wal-Mart's basic business model, which is extremely polluting.

"This is about improving Wal-Mart's public image, not lessening its environmental impact," said Stacy Mitchell, senior researcher with the Institute for Local Self-Reliance.

Full article: http://www.newrules.org/retail/news_slug.php?slugid=308
Comment 2 of 9
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July 26, 2005
As surprising as it may be that Wal Mart is the first Big Box to embace renewable energy is a visible way - The comments intended to disparage Wal Mart for unrelated issues are not helpful. This installation shows that the number of people who care about the environment is large enough that Wal Mart perceives a competative advantage in wrapping itself in the renewable flag. This victory for renewable energy and should be measured by the challenger - and Wal Mart as anyone knows is a tough competitor.
The result will be a 2000 minimum order size for renewable technology which meets economic critieria.
Comment 3 of 9
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July 26, 2005
The article is a masterpiece of propaganda on behalf of one of the World's foremost capitalist leech enterprises.
Comment 4 of 9
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July 26, 2005
hello, i have enjoyed reading about the energy saving solar energy small turbine wind mills, & would like to learn more, because i wish to install one on my ranch,. in or near waco, tx., thank you,. w. rush,.
Comment 5 of 9
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July 26, 2005
Hi Jesse,

Good points. It was the last paragraph used that I could not accept: "Bergey said. "The world's leading retailer wants to make their buildings have a much lower environmental footprint.""

I see that the store is making some strides, but it does not go far enough and it seemed like it would get some good advertising from this, so I wanted to better contextulize it with another article.

Cheers,

Neal
Comment 6 of 9
No image available
July 29, 2005
Now if Walmart would grow plants and create attractive gardens on all their big box, flat-topped roofs, communities would have cleaner air and a delightful social amenity. Big box stores should be replacing their footprints with soil and plant growth.
Comment 7 of 9
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August 1, 2005
Congratulations to Mike Duke, to Mike Bergey, to Steve Cohen for developing the wonderful Wal Mart renewable energy project. I think their store can be a study in the application of renewable energy for businesses, towns, government agencies and schools throughout our nation as to where we should be headed in the next decade or two. Wal-Mart has shown excellent vision.

Wal-Mart has made an effort to come up with workable renewable energy solutions and should be given as much recognition as possible for doing so.

adrianakau@aol.com
Comment 8 of 9
No image available
August 3, 2005
Dont get me wrong, I am not a nay say'er. I dont know the flight paths of any migratory birds in that region and I would have a wind genny myself if I didnt live in the middle of North Carolina.
It looks like this wind genny is in the middle of the stores public parking lot?
I do know that I wouldnt want to be the guy who gets hit in the head with a bloody bird.
Probability or possibility?
Its going to happen to somebody sooner or later.
Comment 9 of 9
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